Sr. Manufacturing Engineer

Position Overview

We are seeking a driven, hands-on Manufacturing Engineer II to support and advance high-precision manufacturing operations for critical aerospace applications. In this role, you will refine machining and manufacturing processes, collaborate cross-functionally to drive quality and shop-floor efficiency, and implement innovative engineering solutions.

If you thrive in a fast-paced environment, possess strong technical problem-solving skills, and are motivated by continuous improvement, lean principles, and tight-tolerance manufacturing, we want to hear from you.

Key Responsibilities

Process Engineering & Production Readiness

• Manufacturing Documentation: Develop, evaluate, and refine manufacturing execution plans, operational travelers/routers within the ERP system, and detailed shop-floor setup sheets.
• Production Readiness Reviews: Lead internal Production Readiness Review (PRR) meetings and ensure document control of customer specifications and engineering files prior to manufacturing release.
• Cost Estimating & Tooling Design: Estimate manufacturing costs, establish labor time standards, and utilize CAD software to design custom work-holding, fixtures, and tooling for production and quality teams.
• In-Process Drawings & Blueprints: Interpret complex customer blueprints and generate detailed 2D in-process drawings to support critical machining operations and inspection cadences.

Quality, Compliance & Continuous Improvement

• Root Cause & Corrective Action (RCCA): Lead non-conformance reporting (NCR) investigations and cross-functional root-cause analysis meetings using formal quality tools (5-Why, Fishbone, Pareto) to establish effective corrective actions.
• In-Process Inspection Lead: Direct engineering reviews of in-process inspection data, compile metrics for stakeholders, and manage disposition steps.
• Scrap & Cost Reduction: Work closely with Quality and Operations to identify, analyze, and eliminate scrap, utilizing Lean Manufacturing principles to drive waste out of the production facility.
• Regulatory & Quality Standards: Assist in writing and updating policies, procedures, and work instructions to maintain strict compliance with aerospace and defense quality standards (AS9100 / ISO 9001 / ITAR).
• Engineering Change Control: Support the Engineering Change Request (ECR) process to maintain revision control across customer models, drawings, and internal ERP records.

Shop Floor Support & Stakeholder Communication

• Hands-On Floor Support: Provide direct technical guidance, setup instruction, and process troubleshooting to machinists and shop personnel on new machining procedures.
• Technical Liaison: Serve as a key technical point of contact with customers, suppliers, and internal departments regarding product specifications, inquiries, and technical issues.

Knowledge, Skills, & Competencies

• CAD/CAM Proficiency: Advanced experience using 3D parametric CAD modeling software for fixture design and hands-on familiarity with multi-axis CAM programming software.
• GD&T Expertise: Solid working knowledge of Geometric Dimensioning & Tolerancing (GD&T) principles (ASME Y14.5) and datum structure evaluation.
• Lean & Quality Tools: Practical mastery of Root Cause Analysis (RCA) tools and Lean manufacturing methods to build standardized work instructions and streamline workflows.
• Cross-Functional Leadership: Strong project management, technical writing, and communication skills to collaborate effectively across Engineering, Quality, Operations, and external stakeholders.

Candidate Qualifications

Required Qualifications:

• Education: Bachelor’s Degree (B.S.) in Mechanical, Industrial, or Manufacturing Engineering (or a related technical discipline). An equivalent combination of education and hands-on experience may be considered with an Associate’s Degree.
• Experience: 4+ years of hands-on manufacturing engineering experience within a precision metalworking or machining environment.
• CAM Software: Demonstrated experience with industry-standard CAM programming software.
• Standards & Certifications: Strong foundation in GD&T (ASME Y14.5), with a commitment to maintaining or acquiring professional certifications in GD&T, CAD design, and Six Sigma Green Belt principles.

Preferred Qualifications:

• Aerospace Experience: 2+ years of manufacturing engineering experience within an AS9100-certified aerospace or defense facility.
• Advanced Certifications: Six Sigma Black Belt, professional CAD certification, or Project Management Professional (PMP) credential.

You should be proficient in:

• Bachelor's Degree
• Six Sigma Experience
• ISO 9001 Certification Experience
• ERP & MRP Systems
• AS9100 Experience
• asme
• mastercam
• solidworks