Product Development Engineer - Hatches, Locks & Mechanisms

We made history and now we work to transform the future - for our customers, our communities and our families. You'll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters.

In this position...

The HLM (Handles, Locks, and Mechanisms) Design and Release Engineer leads the design, validation, release, and production implementation of closure hardware systems - handles, latches, locks, strikers, hinges, door checks, and the manual and powered mechanisms used in hoods, front trunks (frunks), side doors, tailgates, liftgates, and decklids. These are safety-critical, high-cycle systems: they restrain occupants in a crash, resist theft and environmental attack, and must operate cleanly hundreds of thousands of times over a vehicle's life.

You will own the complete product lifecycle - concept development and design feasibility, Design Validation (DV), Product Validation (PV), Production Part Approval Process (PPAP), manufacturing launch, and ongoing production support. Throughout, you will establish and document compliance with performance, safety, durability, and quality targets; with applicable global closure safety regulations; and with emerging emergency-egress expectations for electronic latch and flush handle systems on electrified and software-defined vehicles.

Working closely with Body Engineering, Design Studio, CAE, Manufacturing, Quality, Purchasing, and supplier partners, you will resolve technical challenges, implement engineering changes, and deliver closure systems that meet program objectives for quality, cost, mass, and timing. You will balance competing constraints - styling intent, packaging envelopes, craftsmanship targets such as closing efforts and door-close sound quality, and manufacturing feasibility - to land a design that works in the studio, in the plant, and in the customer's hands.

Beyond launch, you will drive continuous product improvement: analyzing warranty and field data, resolving customer-facing issues, increasing reliability and durability, and optimizing system cost and mass. Your decisions show up in Ford's quality metrics, in assembly plant throughput, and ultimately in whether a customer's door opens exactly the same way in year ten as it did on day one.

Shape the Future of Ford Vehicle Closures For most customers, the first physical contact with a Ford is a door handle - and it happens thousands of times over the life of the vehicle. As an HLM (Handles, Locks, and Mechanisms) Design and Release Engineer, you will own that hardware: the handles, latches, locks, strikers, and liftgate mechanisms that define how a Ford opens, closes, secures, and feels. You will lead closure hardware systems from concept through production - driving design, validation, release, and launch alongside cross-functional teams and suppliers. The work sits at the intersection of precision mechanisms, mechatronics, and occupant safety, on systems governed by global safety standards that are evolving quickly for electrified and software-defined vehicles. And it doesn't end at Job 1. You'll track how your systems perform in customers' hands, diagnose field issues, and drive improvements in quality, durability, cost, and mass.

Design & Development

• Lead HLM system design, development, and integration with cross-functional teams and suppliers, delivering closure hardware that meets program targets for quality, performance, safety, cost, mass, and timing.

• Apply the Global Product Development System (GPDS) to plan, schedule, and execute engineering deliverables and milestone commitments across every phase of the product development lifecycle.

• Evaluate, package, and validate all HLM component and vehicle-level interfaces, including mechatronic content such as powered and flush handles, e-latches, cinching latches, and power liftgate and frunk systems.

• Perform, review, and approve technical analyses including GD&T stack-ups, dimensional studies, packaging assessments, mechanism kinematics, load and effort calculations, and CAE evaluations of strength and durability.

• Review and approve CAD models, drawings, and supplier design data for compliance with Ford design standards, corporate specifications, craftsmanship targets, and program-specific requirements prior to release.

• Identify and drive functionality, reliability, cost, and mass optimization opportunities through competitive benchmarking, teardown analysis, VAVE studies, and application of lessons learned from prior programs.

Release & Documentation

• Release and manage engineering parts, Bills of Material (BOMs), and engineering changes through Ford release systems (WERS, FEDEBOM, Teamcenter/3DX), maintaining accurate structure and mass properties throughout the lifecycle.

• Develop and maintain core engineering documentation including DFMEAs, SCCAFs, Boundary Diagrams, P-Diagrams, DVP&Rs, Engineering Statements of Work (ESOW), and verification records supporting program milestone deliverables.

• Compile, document, approve, and present evidence of compliance to applicable engineering requirements, corporate design rules, and safety and regulatory standards, supporting certification and homologation reviews.

• Assess Product Development Letter (PDL) revisions and other program direction changes, determining technical impact, cost and timing implications, and the actions required to maintain program commitments.

Validation & Quality

• Define validation, durability, and functional test requirements per System Design Specifications (SDS), Engineering Specifications (ES), and DVP, covering slam durability, environmental exposure, closing efforts, security, and emergency-release performance.

• Define, procure, and validate engineering prototype requirements at the component and system level, supporting build events, vehicle-level evaluations, and design confirmation ahead of formal validation gateways.

• Lead Technical Design Reviews and Failure Mode Avoidance activities, driving design robustness, manufacturing readiness, and closure of open technical risks ahead of each program gateway.

• Apply structured problem-solving methods including Global 8D, 3x5 Why, and Six Sigma to identify root causes, implement permanent corrective actions, and capture findings in design standards.

Launch & Supplier Engagement

• Lead part implementation and sign-off at assembly plants, supporting build events, tooling and fixture readiness, operator feedback, and issue resolution through every milestone to launch.

• Support sourcing activities including SOBA, ED&T (Engineering, Design & Testing) reviews, supplier technical assessments, quoting, and piece and tooling cost evaluations against program cost objectives.

• Partner with Supplier Technical Assistance (STA) on supplier capability reviews, process sign-off, capacity verification, Phased PPAP progression, and launch readiness at supplier manufacturing facilities.

Post-Launch & Current Model Support

• Monitor production and field performance using warranty, quality survey, and field return data, diagnosing customer-facing concerns and quantifying their impact on quality metrics and cost.

• Implement running design changes and permanent corrective actions after Start of Production, partnering with assembly plants, Service Engineering, and suppliers to contain, root-cause, and resolve issues.

Collaboration & Communication

• Create and present technical reviews, design assessments, risk summaries, and recommendations to peers, cross-functional stakeholders, and engineering leadership to drive alignment and timely decisions.

• Partner with global engineering, manufacturing, quality, purchasing, electrical and software, and supplier organizations across regions and time zones, demonstrating the Ford Behaviors.

Work Conditions

• This is an on-site position requiring five days per week at the Ford Product Development Center in Dearborn, Michigan, with regular presence across the surrounding Ford campus and facilities.

• Occasional domestic and international travel is required to supplier manufacturing and test facilities and North American assembly plants supporting development, validation, launch, and quality issue resolution.

Design & Development

• Lead HLM system design, development, and integration with cross-functional teams and suppliers, delivering closure hardware that meets program targets for quality, performance, safety, cost, mass, and timing.

• Apply the Global Product Development System (GPDS) to plan, schedule, and execute engineering deliverables and milestone commitments across every phase of the product development lifecycle.

• Evaluate, package, and validate all HLM component and vehicle-level interfaces, including mechatronic content such as powered and flush handles, e-latches, cinching latches, and power liftgate and frunk systems.

• Perform, review, and approve technical analyses including GD&T stack-ups, dimensional studies, packaging assessments, mechanism kinematics, load and effort calculations, and CAE evaluations of strength and durability.

• Review and approve CAD models, drawings, and supplier design data for compliance with Ford design standards, corporate specifications, craftsmanship targets, and program-specific requirements prior to release.

• Identify and drive functionality, reliability, cost, and mass optimization opportunities through competitive benchmarking, teardown analysis, VAVE studies, and application of lessons learned from prior programs.

Release & Documentation

• Release and manage engineering parts, Bills of Material (BOMs), and engineering changes through Ford release systems (WERS, FEDEBOM, Teamcenter/3DX), maintaining accurate structure and mass properties throughout the lifecycle.

• Develop and maintain core engineering documentation including DFMEAs, SCCAFs, Boundary Diagrams, P-Diagrams, DVP&Rs, Engineering Statements of Work (ESOW), and verification records supporting program milestone deliverables.

• Compile, document, approve, and present evidence of compliance to applicable engineering requirements, corporate design rules, and safety and regulatory standards, supporting certification and homologation reviews.

• Assess Product Development Letter (PDL) revisions and other program direction changes, determining technical impact, cost and timing implications, and the actions required to maintain program commitments.

Validation & Quality

• Define validation, durability, and functional test requirements per System Design Specifications (SDS), Engineering Specifications (ES), and DVP, covering slam durability, environmental exposure, closing efforts, security, and emergency-release performance.

• Define, procure, and validate engineering prototype requirements at the component and system level, supporting build events, vehicle-level evaluations, and design confirmation ahead of formal validation gateways.

• Lead Technical Design Reviews and Failure Mode Avoidance activities, driving design robustness, manufacturing readiness, and closure of open technical risks ahead of each program gateway.

• Apply structured problem-solving methods including Global 8D, 3x5 Why, and Six Sigma to identify root causes, implement permanent corrective actions, and capture findings in design standards.

Launch & Supplier Engagement

• Lead part implementation and sign-off at assembly plants, supporting build events, tooling and fixture readiness, operator feedback, and issue resolution through every milestone to launch.

• Support sourcing activities including SOBA, ED&T (Engineering, Design & Testing) reviews, supplier technical assessments, quoting, and piece and tooling cost evaluations against program cost objectives.

• Partner with Supplier Technical Assistance (STA) on supplier capability reviews, process sign-off, capacity verification, Phased PPAP progression, and launch readiness at supplier manufacturing facilities.

Post-Launch & Current Model Support

• Monitor production and field performance using warranty, quality survey, and field return data, diagnosing customer-facing concerns and quantifying their impact on quality metrics and cost.

• Implement running design changes and permanent corrective actions after Start of Production, partnering with assembly plants, Service Engineering, and suppliers to contain, root-cause, and resolve issues.

Collaboration & Communication

• Create and present technical reviews, design assessments, risk summaries, and recommendations to peers, cross-functional stakeholders, and engineering leadership to drive alignment and timely decisions.

• Partner with global engineering, manufacturing, quality, purchasing, electrical and software, and supplier organizations across regions and time zones, demonstrating the Ford Behaviors.

Work Conditions

• This is an on-site position requiring five days per week at the Ford Product Development Center in Dearborn, Michigan, with regular presence across the surrounding Ford campus and facilities.

• Occasional domestic and international travel is required to supplier manufacturing and test facilities and North American assembly plants supporting development, validation, launch, and quality issue resolution.