Lead Substation Protection and Controls Engineer Leidos
Raleigh, NC1 day ago
- $107,900–$195,050
Highlights
The ideal candidate will possess extensive experience in PLC software development using Beckhoff TwinCAT, Structured Text programming (IEC 61131-3), control panel design, system integration, hardware troubleshooting, and machine automation. This role requires strong technical expertise, independent decision-making, and the ability to collaborate across multiple disciplines to solve complex engineering challenges.
Numbers & Facts
| Location | Durham, NC |
| Industry | Staffing/Employment Agencies |
| Salary | $85–$94.48 Per Hour |
| Company Size | 2,000 to 2,499 employees |
| Year Founded | 2000 |
| Website | http://www.lancesoft.com/ |
Description
Title: PLC Controls Engineer
Duration: Aug 6, 2026 Aug 5, 2027
Location: Durham, NC 27703
Schedule: 1st shift
TECHNICAL SKILLS
Must Have
Description
Position Summary
Primary Responsibilities
Required Qualifications
Preferred Qualifications
Key Competencies
Duration: Aug 6, 2026 Aug 5, 2027
Location: Durham, NC 27703
Schedule: 1st shift
TECHNICAL SKILLS
Must Have
- PLC Development - Autocad - Beckhoff - Structured Text
Description
Position Summary
- We are seeking a highly motivated PLC Controls Engineer with 5+ years of industrial automation and PLC programming experience.
- The successful candidate will be responsible for the design, development, troubleshooting, and enhancement of control systems, electrical hardware, and electromechanical equipment throughout the product lifecycle.
- This role requires strong technical expertise, independent decision-making, and the ability to collaborate across multiple disciplines to solve complex engineering challenges.
- The ideal candidate will possess extensive experience in PLC software development using Beckhoff TwinCAT, Structured Text programming (IEC 61131-3), control panel design, system integration, hardware troubleshooting, and machine automation.
- Experience with AutoCAD Electrical and/or EPLAN is highly desirable.
- This position offers the opportunity to work on advanced automation systems in a collaborative engineering environment. Depending on performance and business needs, this position is expected to transition into a permanent full-time role.
Primary Responsibilities
- Design, develop, commission, and maintain PLC software using Beckhoff TwinCAT.
- Develop control algorithms and machine sequences using Structured Text (ST) programming.
- Integrate PLCs with HMIs, motion control systems, safety systems, sensors, and industrial networks.
- Troubleshoot electrical, controls, and software-related issues in laboratory and production environments.
- Support system commissioning, startup activities, validation, and field troubleshooting.
- Develop and maintain electrical schematics, wiring diagrams, and engineering documentation.
- Design and review control panels, power distribution systems, and electrical assemblies.
- Collaborate with Mechanical, Electrical, Systems, Manufacturing, and Software Engineering teams.
- Conduct root cause analysis and implement corrective actions for field and production issues.
- Participate in design reviews, risk assessments, and product lifecycle activities.
- Support continuous improvement initiatives related to machine performance, reliability, and manufacturability.
- Provide technical guidance and mentorship to junior engineers and technicians when required.
Required Qualifications
- Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics Engineering, or a related engineering discipline.
- Minimum of 5 years of professional experience developing PLC-based control systems.
- Minimum of 5 years of experience using Beckhoff TwinCAT PLC development environment.
- Strong proficiency in Structured Text (IEC 61131-3) programming.
- Experience commissioning and debugging industrial automation equipment.
- Strong experience with:
- PLC software development and troubleshooting
- Beckhoff hardware and EtherCAT-based systems
- Motion control and servo drive integration
- Control panel design
- Power distribution and industrial electrical systems
- Hardware integration and system testing
- Product troubleshooting and root cause analysis
- Experience creating, reviewing, and maintaining engineering documentation and technical specifications.
- Strong understanding of design verification, validation, and product lifecycle processes.
- Demonstrated ability to work independently with minimal supervision.
- Ability to prioritize work, manage multiple projects, and meet deadlines.
- Strong communication and collaboration skills.
Preferred Qualifications
- Experience with AutoCAD Electrical and/or EPLAN.
- Experience with machine safety systems and safety PLCs.
- Experience integrating:
- Servo motors and motion control systems
- Variable Frequency Drives (VFDs)
- Vision systems
- Industrial robotics
- Barcode/RFID systems
- Familiarity with industrial communication protocols including:
- EtherCAT
- Ethernet/IP
- Modbus TCP
- OPC-UA
- Experience supporting manufacturing, automation, medical device, pharmaceutical, or highly regulated industries.
- Knowledge of UL508A, NFPA 79, Client, and other relevant industrial controls standards.
- Experience validating automated equipment and supporting qualification activities.
Key Competencies
- PLC Programming (Beckhoff TwinCAT)
- Structured Text Development
- Control System Architecture
- Industrial Automation
- Motion Control
- Electrical Design
- System Integration
- Troubleshooting & Root Cause Analysis
- Technical Documentation
- Cross-Functional Collaboration
About Company
We are a $125 Million, NMSDC-certified Minority & Woman owned Workforce Solutions Company headquartered in the DC metro area with presence across US with global presence - Canada, Mexico, India, UK, Malaysia, Indonasia, Hongkong, Singapore, UAE. We are specialized in providing Workforce Solutions, SOW project delivery, Engineering Solutions, Creative Services. We currently support 100+ Fortune companies globally and across multiple industry segments. We are currently supporting several massive programs across industry segment nationally/globally (Intel, Ally, AMD, QUALCOMM, Morgan Stanley, Kraft/ Mondelez, MNP, Amdocs, Dell, SanDisk, Medtronic, Becton Dickinson, GE, Lockheed Martin, UTC, L-3 Communications, Caterpillar, BMW, Mercedes Benz, National Grid, Dominion, Energy Future Holdings, PSEG, 3M, Fidelity, Aetna, Humana, Johnson & Johnson, Pfizer, Merck etc).
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender, identity, national origin, disability, or protected veteran status.
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