Manufacturing Automation Engineer

Manufacturing Engineer - Packaging Equipment

Our Client is looking for a new Manufacturing Engineer. The Manufacturing Engineer is accountable for designing, implementing, and refining solutions for bottling, capping, liquid filling, and gummy packaging processes. This role focuses on driving enhancements to line performance, system reliability, and operational scalability through technology upgrades and innovative automation strategies.

You’ll lead projects involving equipment integration, system upgrades, and advanced packaging solutions that align with business growth and efficiency goals. This position collaborates closely with cross-functional teams in production, maintenance, and quality to ensure optimal system performance and continuous improvement.

**This is an on-site role located in San Diego, CA. RELOCATION ASSISTANCE IS AVAILABLE. 

Key Responsibilities:

Automation & Packaging Systems Development

• Serve as the technical lead for projects related to automation of bottling, labeling, sealing, bundling, case packing, filling, and gummy packaging operations.
• Evaluate and implement advanced equipment and control systems, including robotics and PLC/HMI/SCADA integrations.
• Manage end-to-end automation project lifecycles including vendor selection, FAT/SAT, system validation (IQ/OQ/PQ), and operator training.
• Ensure all control and monitoring systems are standardized and integrated for consistent performance tracking and diagnostics.

Operational Optimization & Performance

• Analyze and resolve throughput limitations, waste contributors, and downtime using structured engineering approaches.
• Apply Lean principles, Six Sigma methodologies, and OEE data to optimize performance and reduce inefficiencies.
• Lead packaging line changeover improvement efforts using SMED and other rapid changeover tools.

Expansion & Innovation Strategy

• Participate in planning and executing capital projects for new packaging lines or facility modifications.
• Define long-term automation strategies to align with operational scaling and advancements in smart manufacturing.
• Stay ahead of industry trends by researching and proposing cutting-edge packaging solutions for supplements, liquids, and related product forms.

Collaboration & Technical Support

• Work with Maintenance and Operations to establish preventative and predictive maintenance protocols for packaging systems.
• Support problem-solving efforts and root cause investigations for mechanical, electrical, and automation-related issues.
• Develop and maintain comprehensive documentation for systems, including specifications, SOPs, and service guidelines.

Qualifications:

Education & Experience

• Bachelor’s degree in Mechanical, Electrical, Mechatronics, or Automation Engineering.
• At least 7 years of hands-on automation experience within packaging operations in the nutraceutical, pharmaceutical, or food sectors.
• Demonstrated expertise with automated bottling, liquid filling, labeling, capping, and downstream equipment.
• Skilled in integrating and troubleshooting servo-driven machines, robotic systems (ABB, FANUC, Yaskawa), and inspection systems.
• Proficient in PLC programming (Rockwell, Siemens), HMI/SCADA configuration, and industrial networking protocols.
• Experience with CIP system automation and cycle optimization is a strong plus.
• Familiarity with smart factory technology, IoT integration, and data-driven decision-making tools.
• LEAN or Six Sigma Certification (Green/Black Belt) is preferred.

Technical Competencies:

• Automation & Control Software: Studio 5000, TIA Portal, EcoStruxure
• Visualization Tools: FactoryTalk, Ignition, Wonderware
• Networking Protocols: Ethernet/IP, Profinet, Modbus TCP
• Robotic Programming: RobotStudio, ROBOGUIDE, MotoSim
• Design & CAD Tools: AutoCAD, EPLAN, SolidWorks Electrical
• Simulation Platforms: Siemens Process Simulate, Arena
• Data Tools: PI System, SQL, advanced Excel
• Maintenance Systems: Fiix, UpKeep, IBM Maximo
• CIP System Tools: PLC/SCADA-based CIP automation

Core Attributes:

• Creative problem-solver with strong attention to technical detail
• Positive, collaborative, and energetic team contributor
• Capable of working independently with a strong sense of ownership
• Organized, dependable, and highly motivated with strong project management skills

Compensation: $130,000 - $140,000 plus your Full Benefits covered by the company! 

If this sounds like the position you have been waiting for, please apply using the online application or the link below - all inquiries are strictly confidential. Our focus is to assist you to make your best next career move, and we will not use your information for any other purpose.

Kalon Staffing is an equal opportunity employer. All applicants will be considered for employment without attention to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran or disability status.

www.KalonStaffing.com