Hot Stamp Manufacturing Engineer

The Manufacturing Engineer is responsible for developing, implementing, and improving manufacturing processes to ensure safe, stable, and efficient production aligned with quality and cost targets. Advise employees, contractors and visitors of any actual or potential danger to their safety or health and ensure the necessary training and/or personal Protective Equipment (PPE) is provided.

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What we offer:

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.

Group Summary:

Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Job Responsibilities:

RESPONSIBILITIES

The Manufacturing Engineer is responsible for developing, implementing, and improving manufacturing processes to ensure safe, stable, and efficient production aligned with quality and cost targets.

This position supports production from launch through serial manufacturing, focusing on process performance, problem-solving, and continuous improvement within a high-volume environment.

• Develop and maintain manufacturing processes and documentation

• Support equipment installation, setup, and validation activities

• Define and update Work Instructions, PFMEA, and process parameters

• Support engineering changes and continuous process updates

• Monitor process performance and support capability improvements (Cpk / Cmk)

• Investigate process deviations and support root cause analysis (PSW)

• Ensure compliance with quality standards and customer requirements

• Support PPAP activities and process validation

• Identify and implement opportunities to improve efficiency and reduce waste

• Support initiatives to reduce scrap and improve cycle time

• Participating in Lean Manufacturing activities

• Provide daily technical support for production operations

• Assist in troubleshooting equipment and process issues

• Work with maintenance to resolve equipment related problems

• Work closely with Quality, Production, and Maintenance teams

• Support internal and external audits as required

• Communicate effectively across departments

• Ensure compliance with IATF 16949, AIAG MSA, Control Plans, and PFMEA requirements.

• Drive continuous improvement initiatives focused on measurement system robustness and fixture reliability.

• Support and enforce compliance with IATF standards and ISO 14001 procedures.

• Promote a safe and healthy work environment for employees, contractors, and visitors.

SH&E

• Support and enforce compliance to TS16949 & ISO14001 procedures and work instructions.

• Provide a safe and healthy work environment that is free of all recognized hazards for employees, contractors, and visitors.

• Advise employees, contractors and visitors of any actual or potential danger to their safety or health and ensure the necessary training and/or personal Protective Equipment (PPE) is provided.

• Cooperate with all local, state and federal agencies, such as OSHA or the EPA, in the event of an inspection.

• Know, follow and enforce all applicable SH&E Rules, Policies, and Procedures.

• Help manage Safety Performance Measurables such as incident rate, monthly inspection results and EOS scores. Overall performance to the measurable elements of our SH&E system are part of annual performance review.

EDUCATION

• High School Diploma required

• Bachelor's degree (Mechanical or Mechatronics) required

• College-level courses and technical background in quality and/or statistical sciences required

• Combination of job experience and education equivalent to four-year degree desired

TECHNICAL EDUCATION

• Strong knowledge of GD&T

• Manufacturing processes (Hotstamping and tooling)

• Lean Manufacturing Principles and Kaizen

• Six Sigma (Green Belt) is a plus

• Knowledge of IATF 16949 requirements and Core Tools (MSA, SPC, PFMEA, Control Plan)

• Statistical analysis knowledge (capability studies)

• Technical drawing