Controls Engineer Aditi Consulting
Chillicothe, IL27 days ago
Automation Engineer –Robotic, MIG FANUC/NACHI
InDepth Engineering Solutions
- Normal, Illinois
- 19 days ago
Highlights
MIG/MAG Welding Technology: Deep knowledge in adjusting and optimizing welding parameters (voltage, amperage, wire feed speed, gas flow) and transfer modes (short-circuit, globular, spray, pulsed arc). FANUC Programming (ArcTool): Advanced mastery of the FANUC ArcTool software package, configuration of weld schedules, torch control, and tool coordinate system management (TCP/Weld Frame).
Numbers & Facts
| Location | Normal, Illinois |
| Industry | Engineering Services |
| Company Size | 100 to 499 employees |
| Year Founded | 2006 |
| Website | http://www.indepthengsol.com |
Description
Job Objective
The Robotics Engineer is responsible for the programming, integration, commissioning, and optimization of robotic arc welding (MIG systems utilizing FANUC and NACHI platforms within the automotive Bodyshop. The primary goal is to ensure the structural and geometric integrity of body-in-white (BIW) sub-assemblies, minimizing spatter, thermal distortion, and cycle times while maintaining a highly repeatable, production-ready process,also responsible for following and establishing programming standards based on process requirements and application types, from commissioning through to start-up.
Core Responsibilities
- Path Generation & Optimization: Program and refine complex MIG welding trajectories on NACHI robots, ensuring optimal torch angles (work and travel angles) and proper electrode stick-out.
- Weld Process Optimization: Configure and fine-tune welding parameter schedules directly on the robots to eliminate common defects such as porosity, lack of fusion, undercut, or excessive burn-through.
- TCP Maintenance & Calibration: Implement automatic Tool Center Point (TCP) check routines to ensure the robot maintains precise weld placement after consumable changes (contact tips, nozzles, or goosenecks).
- Backup & Version Control: Maintain clean, documented version history and periodic image backups of all robot controllers under your scope.
Job Requirements
- Education: Bachelor’s degree in Robotics, Mechatronics, Automation, Welding, Electromechanical Engineering, or a related field.
- Experience: Minimum of 5 years of hands-on experience programming and integrating FANUC and NACHI robots, with a heavy focus (at least 2 years) on MIG welding applications in an automotive BIW/Bodyshop
- Languages: Professional working proficiency in English to interface with global tooling suppliers and corporate engineering standards.
Requirements
Technical Skills (Hard Skills)
- FANUC Programming (ArcTool): Advanced mastery of the FANUC ArcTool software package, configuration of weld schedules, torch control, and tool coordinate system management (TCP/Weld Frame).
- NACHI Programming (MIG/Arc): Specialized configuration in NACHI controllers (FD/AX series) for arc applications, power source interfacing, and synchronization of travel speed with wire feed rate.
- MIG/MAG Welding Technology: Deep knowledge in adjusting and optimizing welding parameters (voltage, amperage, wire feed speed, gas flow) and transfer modes (short-circuit, globular, spray, pulsed arc).
- Welding Peripherals: Integration and maintenance of torch cleaning stations (reamers), wire cutters, neck aligners, and automated TCP calibration units.
- Power Source Integration: Communication setup and configuration of industrial interfaces (Digital/Analog, DeviceNet, EtherNet/IP) with leading power supplies such as Fronius (TPS/i), Lincoln Electric, or Miller.
- Robot Safety Systems: Advanced implementation of safety software options, specifically Fanuc Dual Check Safety (DCS) and Nachi RMU (Robot Monitoring Unit) for collaborative or restricted zone control.
Interpersonal Skills (Soft Skills)
- High-Pressure Troubleshooting: Rapid root-cause analysis of critical hardware/software faults during high-volume automotive production runs.
- Cross-Functional Collaboration: Strong teamwork skills to interface seamlessly with PLC programmers, mechanical designers, weld quality inspectors, and maintenance technicians.
Location: Toledo, OH and Normal, IL. - Candidates will spend 2-3 months in Toledo, OH and then will transition to Normal, IL. Must be available to work onsite at both these sites.
Travel: Pre-approved travel expenses will be included on top of the rate.
Schedule: Consultant will work 60 hours per week. 12 hours a day. Will need to work rotating shifts: am and pm
Travel: Pre-approved travel expenses will be included on top of the rate.
Schedule: Consultant will work 60 hours per week. 12 hours a day. Will need to work rotating shifts: am and pm
Benefits
401K, Employee Referral Program, Life Insurance
About Company
Established in 2006 as a Finite Element Analysis based company, InDepth has grown to become a full service provider to the Automotive, Bus & Truck, EV/HEV, Amusement Park & Themed Entertainment, Medical Devices, Aerospace and Consumer Product industries.
Our experience spans from run-of-the-mill CAE simulations, carrying out scientific research in a specific field of study as well as providing complete turnkey product development solutions.
Utilizing cutting edge software and technological advancements, we are able to consistently bring in creativity and innovation in our design solutions.
VISION STATEMENT
Become a one-stop solution for all of our customers' design needs.
MISSION STATEMENT
Approach every challenge with a passion for excellence and provide value added engineering solutions with customers’ need at the core. Keep up our principles of quality, consistency, on-time delivery, attention to detail and professionalism.
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