ACCOUNTABILITIES- Plans, schedules, and coordinates maintenance and calibration activities in the plant in collaboration with operations and maintenance supervisors
- Effectively prioritizes current and emerging work activities
- Creates & maintains effective work plans based on field reviews and expertise and parts assessments
- Responsible to ensure accurate and effective CMMS data
- Monitors for problems and flow interrupters in the maintenance and calibration programs, and implements changes to lead performance and efficiency improvement
- Principal contact between the Maintenance department and the plant
- Receives approved work requests from requesting departments, excepting emergency work
- Reviews and screens each work request for completion. Discusses the details with the requestor as appropriate.
- Assures the work requested is needed and resolves appropriately
- Converts Work Requests into Work Orders.
- Examines jobs to be done and determines best way to accomplish the work. Consults with requester, Maintenance Supervisor, Engineering or functional crews when necessary.
- Obtains blueprints, drawings, instructional manuals and special procedures, as needed. Makes any additional sketches, diagrams, etc., necessary to clarify the intent of the work order.
- Identifies and obtains determinable materials and critical items, entering material needs on the work order.
- Ensures safety needs are given a top priority in work planning.
- Estimates jobs with sequence of steps, the number of tradespersons and required labor hours for each step.
- Estimates cost of each work order in terms of direct labor, materials required and total cost.
- Maintains backlog files of work orders waiting planning and/or scheduling in accordance with their priority limits with an estimated completion date.
- Verifies the availability of parts, materials and special tools required for job execution prior to scheduling.
- Identifies and generates each department s Preventive Maintenance workload.
- Reviews the schedule and labor availability forecasts weekly in preparation for the scheduling meeting
- Attends meetings with the Operations Planning department and participates in the overall plant scheduling of the following week s work, and negotiates for downtime windows during which maintenance can be performed.
- Finalizes schedules, ensuring that the work scheduled balances labor hours available so that a full day s work is provided each person.
- Recommends equipment to be included in preventive maintenance programs.
- Coordinates requisition of all predetermined parts, materials and special tools and ensures that equipment to be worked on will be available and ready.
- Arranges any safety permits such as for hot work, confined space entry, LOTO, etc.
- Assembles work packages and delivers to area maintenance supervisors.
- Ensure completed schedules and work orders are returned at the proper time. Review completed schedules and work orders submitted. Monitor work order progress.
- Provides all documents for reporting and closeout.
- Schedules weekly meetings with the operations supervisors and the maintenance supervisors to discuss schedule and short-term projections on maintenance needs.
- Develops a file of standard job plans for regularly recurring repair jobs.
- Reviews the actual labor expended versus estimated labor and material used for completed jobs with Maintenance Supervisors and reports same to stake holders.
- Assists Maintenance and Operations management in periodically analyzing costs and recommends corrective action needed to reduce maintenance costs.
- Make recommendations for system improvements.
- Maintains necessary records, documentation and files and prepares accurate control reports.
- Support internal and external Audits and Inspections of the Maintenance Program
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