Tool & Die Technician - Casting

Perform preventive, predictive, and corrective maintenance on dies, molds, trim dies, fixtures, and auxiliary tooling to ensure maximum equipment reliability, product quality, and production efficiency. Modify dies, tooling, fixtures, and related equipment to incorporate engineering changes, improve manufacturability, increase tool life, reduce scrap, and improve Overall Equipment Effectiveness (OEE).

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What we offer:

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.

Group Summary:

Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Job Responsibilities:

ESSENTIAL FUNCTIONS OF THE POSITIONS:

• Follow and enforce all plant safety, environmental, and housekeeping (5S) policies and procedures, including strict compliance with Lockout/Tagout (LOTO) requirements and safe material handling practices.
• Understand, support, and promote Magna's philosophies, including the Magna Operational Principles, Corporate Constitution, and Employee's Charter.
• Perform preventive, predictive, and corrective maintenance on dies, molds, trim dies, fixtures, and auxiliary tooling to ensure maximum equipment reliability, product quality, and production efficiency.
• Troubleshoot, diagnose, repair, and optimize tooling issues during production and scheduled maintenance, both in and out of the die casting machines, minimizing downtime and supporting production requirements.
• Perform die changes, startups, shutdowns, and new tooling tryouts while ensuring proper setup, alignment, and functionality up to technical specifications (Technical Manual).
• Modify dies, tooling, fixtures, and related equipment to incorporate engineering changes, improve manufacturability, increase tool life, reduce scrap, and improve Overall Equipment Effectiveness (OEE).
• Interpret engineering drawings, CAD models, blueprints, GD&T, sketches, specifications, and technical manuals to perform tooling repairs, fabrication, and precision machining.
• Set up and operate tool room equipment including manual lathes, milling machines, drill presses, surface grinders, band saws, pedestal grinders, and precision measuring equipment.
• Perform TIG, MIG, and Arc welding, heat treatment, machining, polishing, fitting, grinding, and bench work required for tooling repair and fabrication.
• Inspect and verify repaired or newly manufactured tooling using precision measuring instruments to ensure compliance with engineering specifications, tolerances, clearances, alignments, and quality standards.
• Install, troubleshoot, repair, and maintain tooling systems including hydraulic, pneumatic, cooling, lubrication, and mechanical components associated with die casting tooling.
• Safely operate forklifts, overhead cranes, hoists, and rigging equipment during die handling, installation, maintenance, and transportation.
• Support Die Casting Operations by responding quickly to production issues, identifying root causes of tooling failures, and implementing permanent corrective actions to prevent recurrence.
• Participate in continuous improvement, Lean Manufacturing, Kaizen, TPM, SMED, and waste reduction initiatives to improve safety, quality, productivity, equipment reliability, and tooling performance.
• Analyze tooling wear patterns and recommend preventive actions, design improvements, replacement schedules, and spare parts inventory requirements to maximize tooling life.
• Maintain accurate preventive maintenance records, tooling history, repair documentation, engineering changes, and maintenance reports within the company's maintenance management system.
• Ensure compliance with quality standards, control plans, PFMEA requirements, work instructions, and customer-specific requirements while producing high-quality tooling and components.
• Train, mentor, and support operators, apprentices, and new employees on tooling operation, troubleshooting, safe work practices, quality requirements, and preventive maintenance procedures.
• Collaborate effectively with Production, Engineering, Quality, Maintenance, Process Engineering, and suppliers to resolve tooling issues, support new product launches, and improve manufacturing performance.
• Recommend tooling design improvements, equipment modifications, cost reduction opportuniti