Technical Services Manager

XiPhias Buyer

  • Grafton, Wisconsin
  • 11 days ago

    Highlights

    Position Summary: The Technical Services Manager is responsible for leading and coordinating all maintenance, process control, and automation functions within a high-pressure die casting (HPDC) manufacturing environment. This role ensures optimal equipment performance, process stability, and continuous improvement through effective leadership, technical expertise, and cross-functional collaboration.

    Numbers & Facts

    LocationGrafton, Wisconsin

    Description

    Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide. 

    Position Summary:The Technical Services Manager is responsible for leading and coordinating all maintenance, process control, and automation functions within a high-pressure die casting (HPDC) manufacturing environment. This role ensures optimal equipment performance, process stability, and continuous improvement through effective leadership, technical expertise, and cross-functional collaboration. The position plays a critical role in maximizing uptime, improving casting quality, and driving operational efficiency.

    Key Responsibilities:

    • Lead and manage maintenance, process control, and automation teams to support daily production and long-term plant objectives
    • Develop and execute preventive and predictive maintenance programs to minimize downtime and extend equipment life
    • Oversee troubleshooting and resolution of equipment, automation, and process-related issues
    • Drive continuous improvement initiatives focused on safety, quality, productivity, and cost reduction
    • Ensure process controls are in place and optimized to maintain consistent casting quality and reduce scrap
    • Manage and improve PLCs, robotics, sensors, and automated systems across the facility
    • Partner with production, quality, and engineering teams to improve processes and implement new technologies
    • Support capital projects including equipment selection, installation, and commissioning
    • Establish and monitor KPIs related to uptime, OEE, scrap rates, and maintenance performance
    • Ensure compliance with all safety, environmental, and regulatory standards
    • Develop and mentor team members, building technical capability and leadership within the department
    • Manage departmental budgets, including maintenance spend and capital planning

    Qualifications:

    • Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, or related field) or equivalent experience
    • 7+ years of experience in manufacturing, preferably in high-pressure die casting or a similar metal casting environment, though other relevant manufacturing experience will be considered
    • 3+ years of leadership experience managing technical or maintenance teams
    • Solid understanding of die casting processes, tooling, and equipment preferred
    • Experience with PLC programming, robotics, and industrial automation systems
    • Proven track record in implementing preventive and predictive maintenance systems
    • Strong problem-solving and analytical skills
    • Excellent communication and leadership abilities

    Preferred Qualifications:

    • Experience in aluminum or magnesium die casting
    • Familiarity with Industry 4.0 technologies and data-driven manufacturing
    • Six Sigma or Lean Manufacturing certification

    Work Environment:

    • Manufacturing plant environment with exposure to heat, noise, and heavy equipment
    • May require off-shift support and on-call availability

    Key Performance Indicators (KPIs):

    • Equipment uptime and reliability
    • Overall Equipment Effectiveness (OEE)
    • Scrap and rework reduction
    • Maintenance cost control
    • Safety performance

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