The Structural QA Inspector supports the Structural QA Lead by verifying that all structuralrelated activities (e.g., on-site fabrication, testing, erection, welding, bolting, NDE activities)
conform to engineering designs, industry codes, regulatory requirements, and Tesla standards.
This position requires solid technical judgment and problem-solving skills to perform surveillance,
audits, and inspections as directed by the Structural QA Lead.
- Conduct surveillance and audits of structural steel fabrication, erection, welding, bolting, and installation to confirm that the contractor s QC program is being effectively implemented and maintained throughout all process units and utility systems
- Review and evaluate contractor QC records (weld logs, NDE reports, bolt installation records, MTRs, field tests) for accuracy and completeness; identify gaps, deficiencies, and trends in contractor QC documentation and report findings to the Structural QA Lead
- Witness and verify key structural testing and inspection activities, including (weld fitup/joint prep, weld visual, NDE, bolt installation/torque) to confirm that contractor QC inspections and testing are being performed correctly, at the required frequency, and acceptance criteria are being met
- Perform audits and surveillance of contractor / subcontractor QC programs (inspection procedures, material control/traceability, WPS compliance, corrective actions, documentation); prepare findings, observations, and non-conformances with corrective actions for the Structural QA Lead
- Review structural material submittals, MTRs, heat traceability, PMI results, and weld consumable certifications to confirm contractor validation of material compliance; escalate discrepancies, substitutions, or missing certs to the Structural QA Lead
- Identify and document QA discrepancies (welding, bolt installation, traceability, dimensional deviations, NDE, workmanship) with photos, measurements, and test data; track corrective action closeout per the project QA program
- Maintain QA surveillance records, audit reports, NCN logs, NDE observations, and field notes; communicate findings to the Structural QA Lead and contractor QC, and capture lessons learned for continuous improvement
- Minimum of 8 years' experience as a quality inspector on large-scale industrial projects with at least 3 years as a client / owner quality representative
- Demonstrated ability to read, interpret, and analyze discipline-specific technical documents, communicate effectively with contractor QC teams and the Structural QA Lead
- Demonstrates advanced knowledge of quality assurance program requirements and key construction codes (e.g., AWS, IBC, AISC); proficiency with inspection tools (e.g., weld gauges, bridge cam gauges, digital calipers, hi-lo gauges, feeler gauge); working knowledge of NDE methods and procedures (RT, UT, MT, PT)
- Demonstrates advanced problem-solving skills and the ability to investigate, analyze, and help resolve complex quality issues and report QA findings with recommended corrective actions for nonconformances
- Possesses a comprehensive understanding of quality management principles and the ability to apply them throughout all phases of the project and system turnover walkdowns
- Ability to perform effectively within a high-performance, cross-functional organization with extremely tight timelines and aggressive commissioning goals
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Medical plans > plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D
- Short-term and long-term disability insurance (90 day waiting period)
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program