he Sr. Technical Program Manager (BIW/Stamping/Casting) for the New Product Introduction team plays a pivotal role in guiding product design changes from initial concept through to high-volume manufacturing. As the central coordinator during major build events, you will lead cross-functional teams-including Engineering, Manufacturing, Quality, and Supply Chain-to ensure seamless execution, readiness, and problem resolution. This high-impact position demands strategic persistence, meticulous attention to detail, and the ability to navigate ambiguity while building strong stakeholder relationships. You will champion first-principles problem-solving to mitigate risks and accelerate ramps, contributing to the company s mission of scalable, robust production, and sustainable abundance.
- As a Sr. TPM, you will own end-to-end manufacturing program execution for an entire vehicle platform, from design release through SOP and volume ramp. You are the single point of accountability across every shop on: Stamping, Castings, Body, and Paint,
- Own the platform-level NPI plan - integrate every shop s build matrix, trial calendar, tooling readiness, part maturity, and ramp curve into one coherent vehicle program
- Drive the full lifecycle of new products or programs into factory production, from program scoping and product definition to MBOM (Manufacturing Bill of Materials) creation, supply chain readiness, and implementation
- Plan, organize, and orchestrate pre-launch build activities, including slow builds, part trials, design iterations, DV/PV (Design/Pilot Vehicle) validation, and PPA (Process Planning Approval). Scale mass production to achieve high reliability, repeatability, and robustness, aligning with aggressive production ramp schedules in partnership with operations teams
- Approve design changes by rigorously reviewing engineering drawings (2D and CAD), engineering data (e.g., strength of materials, NVH, heat transfer, vehicle integration), and design tolerance stack-ups
- Manage large-scale sample part trials with associates, technicians, and engineers, defining and tracking KPI metrics for success (e.g., Safety, Quality, OEE, Production Targets)
- Oversee comprehensive manufacturing validation for programs, including driving supply chain readiness, transitioning from launch to production planning, organizing factory handovers, and handling excess/obsolescence planning along with post-program service introduction
- Lead and participate in cross-functional Program and Manufacturing Readiness forums, delivering concise, actionable updates on status, recovery plans, and executive-level insights
- Own ramp readiness end-to-end - gate criteria for each build phase, exit criteria for ramp, inflection points, and the call on whether the platform is ready to step rate. Mentor the per-shop TPMs assigned to your platform; raise the bar on program management craft across the NPI org
- Interface directly with VPs and Directors across Vehicle Engineering, Manufacturing, Quality, and Supply Chain and brief the program at the executive level. Facilitate end-to-end problem-solving, from issue identification and root cause analysis to containment, preventive actions, implementation, and feedback loops-addressing challenges of any scale with a first-principles approach
- Bachelor s Degree in Mechanical Engineering; Master s Degree preferred
- 10+ years of experience in technical program management, product introduction/launch, or manufacturing engineering, with at least 5 years in a senior or lead role within automotive BIW/Stamping/Casting
- Strong foundational knowledge of multidisciplinary engineering principles (Mechanical, Electrical, and Industrial)
- Proven ability to apply first-principles engineering methodologies to complex problem-solving
- Prior automotive engineering background strongly preferred, with hands-on experience in design reviews, validation processes, and production scaling
- Demonstrated agility in prioritizing/de-prioritizing tasks based on program milestones and deliverables
- Exceptional capability to lead initiatives in high-ambiguity environments with undefined scopes, driving clarity and outcomes
- Outstanding cross-functional communication skills, adept at engaging horizontal and vertical stakeholders at all levels, from working teams to executives
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Medical plans > plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D
- Short-term and long-term disability insurance (90 day waiting period)
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program