Sr Process Engineer – Formation

Lyten

San Jose, California

JOB DETAILS
SKILLS
Access Control, Analysis Skills, CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), Chemical Engineering, Chemistry, Compensation and Benefits, Composite Materials, Concrete, Construction, Cross-Functional, Data Processing, Database Technology, Electricity, Electrochemistry, Electromechanics, Engineering, Geometric Dimensioning and Tolerancing, Government, Healthcare, Identify Issues, Information Technology & Information Systems, Lift/Move 50 Pounds, Lithium Battery, Maintain Compliance, Manufacturing, Manufacturing Engineering, Manufacturing Systems, Material Science, Mechanical Design, Minitab, Negotiation Skills, Problem Solving Skills, Process Analysis, Process Development, Process Engineering, Publications, Python Programming/Scripting Language, Research & Development (R&D), Root Cause Analysis, SQL (Structured Query Language), SolidWorks, Standard Operating Procedures (SOP), Statistics, Systems Engineering, Team Lead/Manager, Technical Leadership, Testing, Writing Skills
LOCATION
San Jose, California
POSTED
6 days ago

Lyten is leading an industrial revolution through Lyten 3D Graphene, a breakthrough supermaterial unlocking a new generation of products — from lithium–sulfur batteries and energy storage systems to concrete admixtures, lightweight composites, and next-generation sensors that are revolutionizing industries. Together, these innovations are making a massive global improvement and driving real-world impact across energy, mobility, construction, and defense.

At Lyten, we believe the most meaningful careers begin with purpose — and with people who want to make a difference. We’re not just developing advanced supermaterials — we’re about to change the world as we know it, reshaping how energy is stored, how products are built, and how progress is made.

We’re entering an exciting growth phase, scaling production across the U.S. and Europe and expanding our team of engineers, scientists, and innovators.

Apply now to join our team and be part of something bigger than yourself — where collaboration, creativity, and purpose come together to build the technologies that will define the next century.


 

Lyten is an advanced materials company developing a revolutionary next-generation battery cell chemistry. We are seeking a Senior Formation Process Engineer to join our Cell Manufacturing Engineering team in San Jose. 

In this role, you will own process engineering for our pilot formation line end-to-end — from designing and iterating on formation fixtures to driving electrochemical process development and technology transfer. You'll work at the intersection of mechanical systems and electrochemistry, partnering closely with R&D and test teams to run experiments, resolve process excursions, and troubleshoot formation equipment. This is a hands-on, high-ownership role in a fast-paced environment where priorities shift quickly and scope regularly expands. 

Responsibilities: 

  • Own process engineering and technology transfer for pilot battery cell formation 

  • Design, build, and iterate on formation fixtures; apply GD&T and tolerance stack-up analysis to ensure precision and repeatability 

  • Troubleshoot formation equipment hardware and software; drive root cause analysis on excursions and novel failure modes 

  • Lead cross-functional teams to implement process resolutions 

  • Collect, analyze, and report process data from database systems; develop data-driven insights to guide improvement projects 

  • Author and maintain standard operating procedures; train technicians on formation operations 

  • Communicate process status and findings clearly across technical and management audiences 

Requirements: 

  • Bachelor's degree in Mechanical, Electrical, or Chemical Engineering (or equivalent experience) 

  • 3+ years of engineering experience in electrochemical systems, battery manufacturing, or related electromechanical environments 

  • Solid understanding of manufacturing in at least one lithium-based cell chemistry, from electrode through formation 

  • Hands-on experience designing mechanical fixtures — proficiency in SolidWorks or equivalent CAD, with working knowledge of GD&T and tolerance stack-up 

  • Experience operating and troubleshooting battery formation/cycling equipment (e.g., Arbin, MACCOR, NEWARE) 

  • Proficiency in statistical analysis tools (JMP, Minitab, or R) 

  • Python and SQL a plus 

 

Physical Requirements:

  • Must be able to lift 50 lbs.
  • Be able to work in a lab standing up to 8 hours each day.

Compensations Range:

The expected base salary range for this position is between

$128,200.00 - $192,400.00

The level of pay within the range will depend on a variety of job-related factors that may include location, relevant prior experience and/or education, or particular skills and expertise.

Disclosures:

Pay Transparency Disclosure:

This compensation and benefits information is based on Lyten’s estimate as of the date of publication and may be modified in the future. We generally do not negotiate on salary once we have made an offer.  The level of pay within the range will depend on a variety of job-related factors that may include location, relevant prior experience and/or education, or particular skills and expertise. New hires joining the company tend to be paid within the starting base pay range noted above, with opportunities to increase pay over time based on development of additional skills, competencies, and company-specific knowledge.

In addition to base pay this position is eligible for tier based bonus and equity, healthcare, dental, vision, corporate discounts, paid holidays, PTO and sick time, 401K, employee relocation plan (if applicable)

Export/ITAR Compliance Disclosure:

Certain positions within Lyten, Inc. require compliance with export control laws and, as a result, all interviewed candidates will be screened pre-interview to determine their eligibility in light of export restrictions.

This position requires access to technology, software and other information that is subject to governmental access control restrictions, due to export controls.  Employment in this position is conditioned on the continued availability of government authorization to authorize release of such items, to the extent required, including without limitation an export license, or other documentation required to establish authorization to receive access to such items.  Company may delay commencement of employment, rescind an offer of employment, terminate employment, and/or may modify job responsibilities, compensation, benefits, and/or access to Company facilities and information systems, as Company deems appropriate, in order to ensure compliance with applicable government access control restrictions.

Lyten is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, national origin, sex, age, status as a protected veteran, or status as a qualified individual with a disability. EEO Employer/Vet/Disabled.

IMPORTANT: Please be aware that fictitious job openings, consulting engagements, solicitations, interviews or employment offers may be circulated on the Internet in an attempt to obtain privileged information, or to induce you to pay a fee for services related to recruitment or training. Lyten Does NOT charge any application, processing, or training fee at any stage of the recruitment or hiring process. We Do NOT use any messaging apps to recruit or communicate at any time during the recruiting process. Links to the actual job posting will be provided in the email, please verify the position is posted prior to communicating. All genuine job openings will be posted on our careers page and all communications will be from the recruiting team and will be from a @lyten.com email address.


Principals only; third party or agency submitted candidates will not be considered.

Why Work at Lyten

At Lyten, you’ll be part of a team that’s redefining what’s possible in energy, materials, and manufacturing. We’re not just imagining the future — we’re building it today with breakthrough technologies that are changing how products are made and how industries innovate.

Our people are the heart of that mission. From world-class scientists and engineers to creative problem-solvers in operations, manufacturing, and commercialization, every member of the Lyten team plays a role in turning bold ideas into real-world impact. We believe that the best work happens when you’re doing great things in the world — with people you like. Collaboration, curiosity, and a shared sense of purpose drive everything we do.

What You’ll Find at Lyten

  • A mission that matters: Contribute directly to solving complex challenges in energy, mobility, and materials innovation.

  • Cutting-edge innovation: Work on technologies at the intersection of materials science, energy storage, and advanced manufacturing that strengthen energy security and local supply chains.

  • Extraordinary people: Join a team of talented, friendly, and down-to-earth innovators who support, challenge, and inspire one another every day.

  • Teamwork and culture: Experience a workplace built on trust, respect, and shared success — where collaboration fuels breakthroughs and everyone’s ideas are heard.

  • Global impact: Help scale new materials and energy solutions that reinforce industrial resilience across the U.S. and Europe.

  • Career growth: Be part of a fast-moving company entering a commercial growth phase, with opportunities to lead, learn, and make your mark.

  • Purpose-driven values: Thrive in an environment that celebrates ingenuity, optimism, and meaningful progress — together.

Lyten offers the opportunity to do the most important work of your career — helping build the technologies that will power the next century of innovation.

Join us, and help transform industries, communities, and the planet with friends who share your drive to make a difference.

About the Company

L

Lyten