This Senior Controls Engineer role is responsible for developing, programming, and commissioning automated plating and surface finishing systems from concept through customer deployment. The position combines PLC programming, motion control, HMI development, machine safety, and field commissioning to ensure reliable performance of complex industrial automation equipment
Client Details
This company designs and manufactures highly engineered industrial equipment used in specialized manufacturing environments. Its solutions help customers automate complex production processes that require precision, consistency, and process control.
Description
You'll report directly into the Engineering Manager and be responsible for:
- Developing PLC programs in Rockwell Studio 5000 for CompactLogix and GuardLogix controllers
- Programming hoist motion systems, servo controls, VFDs, process recipes, station timing sequences, and machine interlocks
- Creating operator HMI applications using FactoryTalk View and FactoryTalk Optix
- Configuring EtherNet/IP networks, remote I/O systems, and machine safety devices
- Integrating rectifiers, temperature sensors, level controls, chemistry monitoring systems, and data logging solutions
- Conducting factory acceptance testing and validating machine performance
- Commissioning automated equipment at customer facilities and supporting production startup
- Troubleshooting automation systems remotely and onsite while supporting equipment upgrades and retrofits
- Maintaining controls standards, software libraries, and technical documentation
Profile
The successful candidate will have:
- Bachelor's degree in Electrical Engineering, Computer Engineering, Mechatronics, or a related field, or equivalent experience
- 3+ years of experience programming industrial automation and control systems
- Strong experience with Rockwell Allen-Bradley platforms, including Studio 5000, Logix controllers, PowerFlex drives, and Kinetix motion systems
- Experience with integrated motion control and machine automation applications
- HMI development experience, preferably with FactoryTalk View or FactoryTalk Optix
- Knowledge of industrial networking, EtherNet/IP communications, and machine safety systems
- Strong troubleshooting and diagnostic skills on operating production equipment
- Willingness to travel regularly for commissioning, startup, and customer support activities
Job Offer
- Competitive base salary
- Annual performance bonus opportunity
- Health, dental, and vision insurance
- 401(k) plan with company matching
- Paid time off and company holidays
- Life and disability insurance
- Flexible spending accounts (FSA) and health savings account (HSA) options
- Employee assistance program (EAP)
- Professional development and training opportunities
- Career growth and advancement opportunities
- Tuition reimbursement program
- Flexible work arrangements, where applicable
MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.