Senior Process Engineer

James Hardie Building Products Inc

Wilmington, OH

JOB DETAILS
SALARY
$100,000–$130,000 Per Year
SKILLS
Automation, Capital Project, Commissioning, Communication Skills, Compensation and Benefits, Concrete, Continuous Improvement, Cost Control, Cross-Functional, Data Analysis, Data Processing, Emerging Technology, Equipment Replacement, Expense Management, Extrusion, Geography, Identify Issues, Industry Standards, Investment Capital, Leadership, Lean Six Sigma, Maintain Compliance, Manufacturing, Manufacturing Operations, Mechanical Engineering, Minitab, Performance Management, Problem Solving Skills, Procedure Implementation, Process Analysis, Process Engineering, Process Flow, Process Improvement, Product Development, Productivity Management, Quality Control, Quality Metrics, Recycling, Regulatory Compliance, Reliability Engineering, Research & Development (R&D), Risk, Root Cause Analysis, Safety Compliance, Safety/Work Safety, Six Sigma, SolidWorks, Standard Operating Procedures (SOP), Standards Development, Statistical Analysis System (SAS), Statistics Software, Sustainability, Team Lead/Manager, Team Player, Technical Support, Technical/Engineering Design
LOCATION
Wilmington, OH
POSTED
13 days ago

James Hardie is the industry leader in exterior home and outdoor living solutions, with a portfolio that includes fiber cement, fiber gypsum, composite and PVC decking and railing products. Our family of trusted brands includes Hardie, TimberTech, AZEK Exteriors, Versatex, fermacell, and StruXure.

With over 8,000 employees and our U.S. operating entities headquartered in Chicago, we boast 31 operating sites, 6 recycling facilities, and 6 research and development centers globally. Powered by a dynamic workforce, we're united by our purpose of Building a Better Future for All through sustainable innovation, a Zero Harm culture, and a commitment to empowering our people and communities.

For more information, visit www.jameshardie.com.

Summary

As a Senior Process Engineer, you will play a dual role, supporting day-to-day manufacturing operations while spearheading long-term continuous improvement initiatives. Your immediate focus will be troubleshooting and optimizing extrusion processes with an emphasis on improving process equipment reliability and Overall Equipment Effectiveness (OEE). By addressing these key areas, you will drive significant gains in operational efficiency and equipment performance.

In this role, you will lead strategic process enhancements that align with James Hardies manufacturing goals, ensuring both short-term operational success and long-term innovation. Your expertise will be critical in identifying and resolving inefficiencies in extrusion processes, reducing downtime, and maximizing equipment utilization. With a proactive approach to sustainable improvement, you will combine technical problem-solving with process optimization, contributing to James Hardies commitment to operational excellence and continuous improvement in line with the companys Core Values.

What You'll Do:

Direct Manufacturing Support:

  • Provide hands-on technical support for extrusion processes, resolving issues related to process flow, equipment functionality, material inconsistencies, and quality deviations.
  • Investigate and address daily operational challenges, including equipment failures, quality non-conformance, safety concerns, using root cause analysis and Six Sigma methodologies.
  • Collaborate with Maintenance and Manufacturing teams to ensure equipment uptime.
  • Troubleshoot and validate new or idled equipment during commissioning, repair, upgrade, or replacement to ensure safe, efficient integration into production and alignment with operational goals.

Long-Term Strategic Continuous Improvement:

  • Lead cross-functional teams to design, develop, and implement process improvements that increase productivity, reduce costs, and enhance safety and quality.
  • Analyze process data to identify opportunities for improvement.
  • Develop and implement Standard Operating Procedures (SOPs) and protocols for equipment to ensure long-term consistency and efficiency.
  • Recommend capital investment projects, factoring in long-term risk, cost, and operational benefits, while managing capital spending for upgraded and replacement equipment.
  • Lead initiatives integrating automation and digital tools to optimize processes and drive sustainable performance improvements.
  • Apply Lean, Six Sigma, and other methodologies to implement innovative solutions that support long-term operational goals.
  • Collaborate with external vendors and stay informed about emerging technologies for future process enhancements.

Quality Control & Compliance:

  • Implement and refine quality control measures to ensure the consistency and integrity of extruded products.
  • Ensure compliance with safety regulations, industry standards, and environmental guidelines in both immediate and long-term operations.

Communication & Stakeholder Engagement:

  • Communicate project milestones, process improvements, and technical recommendations to stakeholders through detailed reports and presentations.
  • Collaborate with cross-functional teams, including R&D, Maintenance, Quality, and Production, to align short-term operational needs with long-term strategic goals.

What You'll Bring:

  • Education: Bachelor's degree in engineering (Mechanical, Chemical, Manufacturing, or related field).
  • Experience: Minimum of 5+ years of experience in manufacturing, with hands-on experience in process engineering, material handling, and mixing-related equipment.
  • Proficiency in process optimization tools, data analysis, and statistical software (e.g., Minitab, JMP, or similar).
  • Skilled in the use of SolidWorks for design and design modification purposes.
  • Strong problem-solving skills with a demonstrated ability to resolve immediate production issues while contributing to long-term improvement initiatives.
  • Experience working on continuous improvement projects, preferably using Lean or Six Sigma methodologies.
  • Excellent communication and collaboration skills, with a proven ability to lead cross-functional teams.

What You'll Receive:

As of the date of this posting, a good faith estimate of the current pay scale for this position is $100,000 to $130,000. Placement in the range depends on several factors such as experience, skills, geography and internal equity and may change over time. This position qualifies for benefits and you will be eligible to participate in a bonus plan.

At James Hardie, we recognize that our success depends on our people. Weve worked hard to build a generous and competitive benefits program that demonstrates our commitment to our employees.

  • Compensation: competitive salary and bonus eligibility
  • Insurance: health coverage medical, dental, vision, life insurance
  • Paid Time Off: vacation and company holidays
  • Retirement: 401(k) with match
  • Work-Life Balance: parental leave, wellness programs
  • Purpose. Impact. Community: Sustainability Initiatives | James Hardie

#LI-JS1

This role is an opportunity to join the AZEK Group, LLC, a part of the James Hardie Building Products family of companies, where you'll contribute to a culture driven by growth, collaboration, and meaningful impact.

James Hardie Building Products Inc. is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, gender, sex, age, national origin, religion, sexual orientation, gender identity/expression, genetic information, veterans status, marital status, pregnancy, disability, or any other basis protected by law.

James Hardie will comply with any applicable state and local laws regarding employee leave benefits, including, but not limited to providing time off pursuant to the Colorado Healthy Families and Workplaces Act, in accordance with its plans and policies.

The position responsibilities outlined above are in no way to be construed as all encompassing. Other duties, responsibilities, and qualifications may be required and/or assigned as necessary.

About the Company

J

James Hardie Building Products Inc

At <span itemprop="name">James Hardie</span>, we recognize that our success depends on our people. We've worked hard to build a competitive benefits program that demonstrates our commitment to James Hardie employees.<br/><br/> Our <b>Health Insurance</b> program provides comprehensive coverage at a low co-pay cost for our employees that includes medical, dental, prescription, and vision insurance benefits for every 30+ hour full-time employee. The monthly insurance premium cost for an employee only is fully paid by James Hardie and results in no cost to you. For employees selecting spouse or family coverage, you pay a small monthly premium. In addition, you automatically receive <b>Accident and Life Insurance</b> coverage equal to 1.5 times your base salary as well as <b>Short Term Disability Insurance</b> that pays a percentage of earnings up to 13 weeks for salaried employees and 26 weeks for hourly. And, you can purchase additional voluntary <b>Term Life Insurance</b> for yourself, spouse and children through bi-weekly payroll deductions.<br/><br/> Want to save money on taxes? Our <b>Flexible Spending Accounts</b> lets you set aside pre-tax dollars to pay for certain health care and dependent care expenses that you would typically pay out of your pocket with after-tax dollars.<br/><br/> When you run into a personal problem requiring special help, we have a free <b>Employee Assistance Program (EAP)</b>. If you're not familiar with EAP's, it is a confidential program that offers professional assistance for life situations including alcoholism; drug abuse; marital, family, and emotional issues; financial issues; and more.<br/><br/> Need an auto insurance quote or legal services? Met Life Auto & Home Insurance along with MetLaw can provide these services to you at a low group rate.<br/><br/> We honor 10 paid holidays as well as <b>Funeral Leave</b> and <b>Jury Duty Leave</b> and paid time off.<br/><br/> What about retirement? James Hardie offers enrollment in <b>401(k) Retirement plan</b> four times a year and will match 100% of employees saved dollars up to the first 6% of your salary. In many cases, employees can save up to 50% of their pay before taxes.<br/><br/> To help manage your income employees also have options for <b>Direct Deposit</b> and for optional James Hardie <b>Credit Union </b>participation which offers a Visa card, loans, CD's, IRA's and standard checking and savings accounts.<br/><br/> And did we mention discount tickets for amusement parks, recreation sites and movie theaters?<br/><br/> <b>Note: This is a summary of James Hardie USA benefits for employees not covered by a collective bargaining unit agreement and is not to be used as a full description of these benefits. Please contact Human Resources for more detailed information.</b>

COMPANY SIZE
1,500 to 1,999 employees
INDUSTRY
Construction
FOUNDED
1888
WEBSITE
https://www.jameshardie.com/