Senior Process Engineer

Michael Page International

Rockland, Massachusetts

JOB DETAILS
SALARY
$120,000–$145,000 Per Year
JOB TYPE
Full-time
SKILLS
Automation Systems, Budget Management, Business Growth, Business Operations, Capital Project, Chemical Engineering, Commissioning, Cross-Functional, Extrusion, ISO 9001, Investment Capital, Leadership, Lean Manufacturing, Lean Six Sigma, MPI, Manufacturing, Manufacturing Engineering, Manufacturing Process Engineering, Manufacturing Process Planning, Manufacturing Requirements, Material Science, Mechanical Engineering, Polymers, Process Engineering, Process Flow Diagram (PFD), Process Improvement, Process Manufacturing, Product Development, Product/Service Launch, Production Support, Rheology, Sales, Standard Operating Procedures (SOP), State Laws and Regulations, System Start-Up, Technical Leadership, Testing, United States Department of Energy (DOE)
LOCATION
Rockland, Massachusetts
POSTED
1 day ago
Technical Lead For Twin-Screw Extrusion ProcessesServe as the technical lead for twin-screw extrusion processes and equipment. Optimise designs, barrel configurations, feeder performance, processing parameters, and throughput. Lead troubleshooting efforts related to product quality, process stability, equipment performance, and material variability. Partner with Production, Quality, Maintenance, and Product Development teams to identify and implement sustainable process improvements. Evaluate and support capital investment projects involving extrusion lines, automation systems, material handling equipment, feeders, and pelletisers. Support equipment start-up, commissioning, validation, and qualification activities. Develop and maintain SOPs, process flow diagrams, PFMEAs, control plans, and manufacturing process specifications. Drive Lean Manufacturing initiatives focused on scrap reduction, OEE improvement, and capacity expansion. Lead manufacturing support activities from laboratory formulation through full-scale commercial production. Coordinate scale-up trials, product qualification runs, customer samples, and production launches. Collaborate with Sales, Quality, Product Development, and Operations teams on new product introductions. Manage cross-functional projects and external vendors to ensure successful execution within budget and timeline requirements.MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.The successful applicant will have a Bachelor's degree in Chemical Engineering, Plastics Engineering, Materials Science, Mechanical Engineering, Manufacturing Engineering, or a related engineering discipline. They should have 5-8 years of manufacturing, process engineering, or production support experience, with minimum 3 years of experience supporting plastics compounding and twin-screw extrusion operations. Strong knowledge of polymer processing, extrusion technology, and process optimisation methodologies is required. Proven experience leading technical projects and cross-functional initiatives is necessary. Experience with engineered thermoplastics, masterbatch manufacturing, or specialty compounding operations is highly preferred. Familiarity with equipment such as Coperion, Leistritz, Entek, KraussMaffei Berstorff, or similar extrusion systems is a plus. Knowledge of polymer rheology, material characterisation, and advanced material technologies is desirable. Lean Six Sigma experience preferred. Experience working within ISO 9001 quality systems and utilising DOE and SPC methodologies is also required.Opportunity to lead critical process optimisation and manufacturing improvement initiatives. Significant exposure to advanced polymer technologies and innovative product development projects. High level of collaboration across engineering, operations, quality, and commercial teams. Direct impact on business growth, operational efficiency, and new product success. Strong opportunity for professional growth, leadership development, and long-term career advancement.

About the Company

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Michael Page International

Michael Page is one of the world's leading professional recruitment consultancies, specializing in the placement of candidates in permanent, contract, temporary and interim positions with clients around the world. Our business was established in Canada in 2005 when we opened our Toronto office. Our role is to work with employers and job seekers to facilitate a successful match. This can range from advising a global company on a candidate sourcing strategy to helping a job seeker find their dream job. In Canada, we focus on recruiting for the following areas: Banking and financial services Digital and e-commerce Engineering and manufacturing Finance and accounting Human resources Information technology Marketing Oil and gas Procurement and supply chain Property and construction Sales An Established Brand The Group has established a leading presence in many of the key markets for professional recruitment around the world and has positioned itself in certain other markets, which offer the opportunity for future growth. Within its current largest markets, Michael Page has also built a regional presence, including in the UK, France and Australia. Consequently, the Michael Page brand is among the most widely recognized brands in the professional recruitment industry. A Market Leader The role of a recruitment consultancy is to act as an intermediary, identifying and sourcing suitably qualified candidates on behalf of its clients. Candidates are recruited either for permanent or contract positions (typically for a fixed term) or on a temporary basis. Within the overall recruitment industry, the market for professional recruitment services is a specialist sector which has developed more recently. Michael Page is widely recognized as leading the development of this market around the world. Learn the benefits of working with Michael Page yourself. Submit your resume or contact a Michael Page recruitment consultant today.
COMPANY SIZE
10,000 employees or more
INDUSTRY
Staffing/Employment Agencies
WEBSITE
https://www.michaelpage.ca/