Senior Process Engineer | Injection Molding

Process Senior Process Engineer

Our client is a privately held U.S.-based manufacturer specializing in custom injection molding and full-service contract manufacturing for OEM customers across a wide range of industries, including medical devices, industrial equipment, automotive components, electronics, and automation systems. The company is known for its engineering expertise, ISO 9001-certified quality standards, comprehensive production capabilities-from design and tooling through molding, assembly, finishing, and testing-and its commitment to delivering complex manufacturing solutions that improve customer efficiency, quality, and speed to market.

Job Description

• Promote and maintain a safe work environment by adhering to safety policies, utilizing required PPE, maintaining workplace organization, and promptly reporting hazards, incidents, or near misses.
• Design, refine, and resolve issues within injection molding processes using a broad range of engineering-grade and commodity resins.
• Evaluate existing procedures and implement process enhancements to improve operational efficiency and organizational performance.
• Establish, track, analyze, and communicate key performance indicators (KPIs) related to continuous improvement initiatives.
• Collaborate with Manufacturing leadership to develop and transition sustainable process controls following project completion.
• Serve as a key manufacturing technical expert during Design for Manufacturing (DFM) activities and product development efforts.
• Assess workforce development needs and create training programs for Manufacturing personnel, including Material Handlers, Mold Setters, and Process Technicians.
• Oversee process-related documentation, including process sheets, work instructions, standard operating procedures (SOPs), and ISO-controlled records.
• Support the maintenance and accuracy of departmental records to ensure compliance with company procedures and ISO standards.
• Educate and mentor team members on advanced troubleshooting methods, processing best practices, and setup techniques.
• Lead continuous improvement projects focused on reducing waste, lowering manufacturing costs, improving quality, and increasing production output.
• Partner with cross-functional teams to achieve departmental objectives and broader business goals.
• Work closely with Molding Operations leadership to meet daily, weekly, and long-term production targets.
• Coordinate with Sales, Engineering, Quality, and Finishing teams to support engineering changes, product launches, and production transitions.
• Research, evaluate, and implement new equipment, automation solutions, and technologies that enhance operational efficiency and profitability.
• Champion and advance lean manufacturing principles throughout the organization to drive continuous operational excellence.
• Review safety-related processes and procedures, identifying opportunities to strengthen workplace safety and prevent accidents.
• Perform additional responsibilities and special projects as assigned to support business needs.

The Successful Applicant

• A bachelor's degree in engineering/technical field or relevant industry experience
• Experience working within a plastic (injection molding preferred) manufacturing setting
• Contract manufacturing experience is preferred (high mix, low volume)
• Experience with developing and improving manufacturing processes
• Ability to mentor/train the younger technicians/inspectors on best practices.

What's on Offer

• Salary up to roughly $100,000 - $120,000 - depending on interview strength & experience
• Health, Dental, Vision Insurance
• 401 (k) matching
• More!