Senior Process Engineer

Razorjack Recruiting

  • Henderson, Kentucky
  • 17 days ago

    Highlights

    We are seeking a Senior Process Engineer to play a critical role in advancing our manufacturing operations through process optimization, automation, and capital project leadership. This position is ideal for a hands-on engineer who thrives in a fast-paced environment and enjoys driving meaningful improvements in safety, efficiency, and reliability.

    Numbers & Facts

    LocationHenderson, Kentucky
    Websitehttp://www.razorjackrecruiting.com/jobs

    Description

    We are seeking a Senior Process Engineer to play a critical role in advancing our manufacturing operations through process optimization, automation, and capital project leadership.  This position is ideal for a hands-on engineer who thrives in a fast-paced environment and enjoys driving meaningful improvements in safety, efficiency, and reliability.
    In this role, you will lead key initiatives that directly impact production performance and long-term operational success.  You’ll partner closely with cross-functional teams and have the opportunity to influence both day-to-day operations and future-state capabilities.
    What You’ll Do
    Process Improvement & Optimization
    • Lead process design, scale-up, and continuous improvement initiatives
    • Optimize production for yield, throughput, quality, and cost efficiency
    • Troubleshoot complex process and equipment challenges
    • Ensure compliance with safety, environmental, and regulatory standards
    Automation & Controls
    • Design and enhance automated process control systems
    • Work with PLC platforms (Allen-Bradley, Siemens, or similar)
    • Support and improve SCADA and real-time monitoring systems
    • Collaborate on automation upgrades and Industry 4.0 initiatives
    Capital Projects
    • Lead capital projects from concept through commissioning
    • Develop equipment specifications and support vendor selection
    • Oversee installation, startup, and validation activities
    • Manage contractors and ensure projects are delivered safely, on time, and within budget
    Financial & Strategic Impact
    • Develop capital justifications including ROI and payback analysis
    • Manage CAPEX budgets and track project performance
    • Provide clear reporting and ensure responsible investment decisions
    Leadership & Collaboration
    • Partner with Operations, Maintenance, EHS, and IT teams
    • Mentor junior engineers and technical staff
    • Drive continuous improvement across processes and systems
    What You Bring
    Education & Experience
    • Bachelor’s degree in Chemical, Mechanical, or Electrical Engineering
    • 7+ years of experience in a manufacturing or chemical environment
    • Proven experience leading capital projects
    • Hands-on experience with PLCs, automation, and process control systems
    Technical Strengths
    • Strong understanding of process control and instrumentation
    • Experience with industrial automation, SCADA, and HMI systems
    • Familiarity with industrial networks (EtherNet/IP, Modbus, Profibus)
    • Ability to read and interpret electrical schematics
    Nice to Have
    • Experience in specialty chemicals, polymers, or batch processing
    • Exposure to ERP systems (e.g., D365)
    • Lean, Six Sigma, or continuous improvement certification
    • PE license
    Why This Role Matters
    This is a high-impact position that plays a key role in shaping the future of our operations. You will have direct influence on safety, productivity, and capital investments, while helping build scalable systems that support continued growth

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