Senior Manufacturing Test Engineer - Power Electronics

Heron Power

  • Scotts Valley, California
  • 6 days ago

    Highlights

    Backed by top investors and led by veterans who have shipped gigawatts of power electronics, we are developing advanced converters (inverters & rectifiers) for renewables, energy storage, data centers, and grid applications. Design and build high-power test cells including bidirectional sources, regenerative loads, HV measurement chains, protection systems, and safety interlocks.

    Numbers & Facts

    LocationScotts Valley, California
    Websitehttps://heronpower.com/

    Description

    Senior Manufacturing Test Engineer - Power Electronics

    Heron Power is a well-funded startup building next-generation power conversion hardware for the 21st-century grid. Backed by top investors and led by veterans who have shipped gigawatts of power electronics, we are developing advanced converters (inverters & rectifiers) for renewables, energy storage, data centers, and grid applications.

    We are looking for a Manufacturing Test Engineer who will build from the ground up the automated test infrastructure that allows us to ship high-reliability, high-power systems at scale.

    What You’ll Own

    You will design, architect, and deliver complete automated test systems across the full lifecycle:

    • PCBA functional test (bed-of-nails, pogo, interface fixtures)

    • Subsystem validation

    • High-power / high-voltage end-of-line (EOL) testing

    • Bi-directional converter test cells (source + sink capability)

    Key Responsibilities

    • Own test architecture and coverage strategy from PCBA through full system

    • Design and build high-power test cells including bidirectional sources, regenerative loads, HV measurement chains, protection systems, and safety interlocks

    • Develop automated test sequences (power cycling, efficiency mapping, transient response, fault injection, protection validation)

    • Drive Design-for-Test (DFT) with hardware and firmware teams

    • Own fixture design, instrumentation integration, automation software (strong Python preferred), deployment, and long-term sustainment

    • Continuously improve yield, debug speed, and test reliability in a production environment

    This is a high-agency role. The test systems you build will directly determine how fast Heron can iterate, validate, and ship products.

    What You Bring

    Must-Haves

    • Bachelor’s degree in Electrical Engineering (or equivalent practical experience)

    • Strong experience designing and delivering automated test systems for high-voltage / high-power electronics (inverters, converters, or similar)

    • Demonstrated end-to-end ownership of test systems — from concept and architecture through deployment and sustainment

    • Hands-on expertise with instrumentation (oscilloscopes, power analyzers, electronic loads, DAQs, DMMs)

    • Strong Python experience for test automation (preferred) or deep experience with LabVIEW/TestStand + willingness to go deep on Python

    • Solid fundamentals in circuits, power electronics, and high-voltage safety

    Nice-to-Haves

    • Experience with bi-directional power testing or regenerative loads

    • PCBA manufacturing functional test and yield improvement

    • HIL systems or embedded firmware validation

    • High-volume production test deployment

    Why Join Heron Power?

    • Work on technically hard, high-impact problems in power electronics

    • High ownership and rapid learning curve

    • Direct influence on company velocity (your testers = faster iteration & shipping)

    • Competitive salary + meaningful equity in a well-funded company

    • Collaborative, first-principles culture with seasoned leaders

    Salary: $150,000 – $200,000+ base + meaningful equity

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