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Senior Electrical Distribution Integration Engineer

Ford Motor Company

  • Palo Alto, CA
  • 9 days ago

    Highlights

    Multi-Voltage & Power Distribution: Architect and integrate diverse voltage platforms, leading wire sizing, fuse coordination, and terminal selection based on steady-state and transient power profiles to ensure robust power delivery. Hands-on Integration & Bring-up: Support Labcar and prototype vehicle builds as the primary lead for electrical bring-up, circuit troubleshooting, and validating system-level changes in a real-world environment.

    Numbers & Facts

    LocationPalo Alto, CA

    Description

    As an EDS Integration Engineer for the Advanced EV Team, you will be at the forefront of defining the "nervous system" for our next-generation Model e products. You will be responsible for the end-to-end vehicle-side electrical wire harness design and physical integration, serving as a critical link between architectural theory and vehicle reality. This role is essential to the development of a Software-Defined Vehicle (SDV), where you will optimize the intersection of hardware, software, and mechanical packaging. You will collaborate with cross-functional teams to ensure the harness architecture is efficient, manufacturable, and robust, while remaining hands-on during lab-car and vehicle "bring-up" phases to troubleshoot and validate your designs.

    We made history and now we work to transform the future - for our customers, our communities and our families. You'll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters. Ford's Electric Vehicles, Digital and Design (EVDD) team is charged with delivering the company's vision of a fully electric transportation future. EVDD is customer-obsessed, entrepreneurial, and data-driven and is dedicated to delivering industry-leading customer experience for electric vehicle buyers and owners. You'll join an agile team of doers pioneering our EV future by working collaboratively, staying focused on only what matters, and delivering excellence day in and day out. Join us to make positive change by helping build a better world where every person is free to move and pursue their dreams.

    What you'll do…

    • Zonal Architecture Leadership: Drive the electrical wiring system design from concept to production, focusing on the transition toward Zonal power and data distribution to minimize mass and maximize vehicle efficiency.
    • Multi-Voltage & Power Distribution: Architect and integrate diverse voltage platforms, leading wire sizing, fuse coordination, and terminal selection based on steady-state and transient power profiles to ensure robust power delivery.
    • High-Speed Data Management: Design for signal integrity across the vehicle's data backbone, managing shielded circuits for ADAS sensors, Automotive Ethernet, and other high-bandwidth communication protocols.
    • System Optimization & Partitioning: Partner with Subsystem engineers to establish harness partitioning and complexity strategies to minimize wire count, optimize cost, and reduce weight-critical metrics for EV range.
    • Functional Safety & Topology: Influence the design of grounding and network topologies while collaborating on Functional Safety (ISO 26262) assessments to ensure the EDS architecture supports safety-critical features.
    • ECAD Schematic Development: Develop logical and physical electrical schematics using professional ECAD tools (e.g., Capital, Zuken), owning the technical resolution of integration issues as they arise.
    • Hands-on Integration & Bring-up: Support Labcar and prototype vehicle builds as the primary lead for electrical bring-up, circuit troubleshooting, and validating system-level changes in a real-world environment.
    • Manufacturing & Innovation: Review 2D drawings and 3D routing to ensure supplier readiness while investigating new harness technologies (e.g., busbars or automated manufacturing) to push the boundaries of EV design.

    What you'll do…

    • Zonal Architecture Leadership: Drive the electrical wiring system design from concept to production, focusing on the transition toward Zonal power and data distribution to minimize mass and maximize vehicle efficiency.
    • Multi-Voltage & Power Distribution: Architect and integrate diverse voltage platforms, leading wire sizing, fuse coordination, and terminal selection based on steady-state and transient power profiles to ensure robust power delivery.
    • High-Speed Data Management: Design for signal integrity across the vehicle's data backbone, managing shielded circuits for ADAS sensors, Automotive Ethernet, and other high-bandwidth communication protocols.
    • System Optimization & Partitioning: Partner with Subsystem engineers to establish harness partitioning and complexity strategies to minimize wire count, optimize cost, and reduce weight-critical metrics for EV range.
    • Functional Safety & Topology: Influence the design of grounding and network topologies while collaborating on Functional Safety (ISO 26262) assessments to ensure the EDS architecture supports safety-critical features.
    • ECAD Schematic Development: Develop logical and physical electrical schematics using professional ECAD tools (e.g., Capital, Zuken), owning the technical resolution of integration issues as they arise.
    • Hands-on Integration & Bring-up: Support Labcar and prototype vehicle builds as the primary lead for electrical bring-up, circuit troubleshooting, and validating system-level changes in a real-world environment.
    • Manufacturing & Innovation: Review 2D drawings and 3D routing to ensure supplier readiness while investigating new harness technologies (e.g., busbars or automated manufacturing) to push the boundaries of EV design.

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