Review job tickets and production instructions to verify paper stock, size, weight, caliper, ink type, colors, and special requirements.
Retrieve and prepare paper stock, ink, and other materials needed for each production run, ensuring accuracy and accountability.
Identify job requirements and potential variables before setup to ensure accurate production.
Prepare waste sets for make-ready pulls and assist with press setup, including the feeder, side guides, double-sheet detector, in-feed, delivery, and slow-down wheels.
Position images according to job layouts and verify color registration, alignment, pagination, trims, bleeds, folds, and overall image placement.
Perform color and quality checks, including lamination and peel tests, and document results as required.
Obtain supervisor approval before proceeding with production.
Use templates and inspection methods to verify image placement, magnetic strip positioning, and shear marks on applicable plastic card and laminated jobs.
Feed paper and operate continuous feeding equipment efficiently throughout production runs.
Monitor press performance to minimize interruptions, maintain productivity, and meet production estimates.
Maintain ink and chemical supplies, including monitoring fountain solution pH and conductivity.
Inspect printed sheets with the First Press Operator to ensure consistent print quality and compliance with job specifications.
Timestamp and inspect quality samples at required intervals.
Clean and wash press components during job changeovers and at the end of the shift, including impression cylinders, blankets, wash-up blades, pans, ink knives, and other applicable components.
Complete press wash-up within established time estimates to support smooth shift transitions.
Perform preventative maintenance, including lubrication, cleaning, minor adjustments, and replacement of rollers or small parts as needed.
Follow all safety procedures, including proper chemical handling and disposal, Material Safety Data Sheet (MSDS/SDS) requirements, and Lockout/Tagout procedures.
Maintain a clean and organized work area for the next shift.
Perform other duties as assigned.