Reliability Manager

Foxconn WI

  • Mount Pleasant, WI
  • 30+ days ago

    Highlights

    The Reliability Manager will lead reliability testing activities, manage a team of engineers and technicians, and develop automation and data analysis processes while assisting the Operations Department as needed. Once a part of the team, you will be responsible for a wide variety of tasks within the Operations Department in a lab and production-support environment and have the opportunity to display strong technical and leadership skills to expand your career in Smart Manufacturing.

    Numbers & Facts

    LocationMount Pleasant, WI

    Description

    Description


    FII USA, Inc., a Foxconn Technology Group Company, is seeking an Reliability Manager to design, implement, and oversee reliability testing plans for enterprise-class server and storage systems. Once a part of the team, you will be responsible for a wide variety of tasks within the Operations Department in a lab and production-support environment and have the opportunity to display strong technical and leadership skills to expand your career in Smart Manufacturing.

    The Reliability Manager will lead reliability testing activities, manage a team of engineers and technicians, and develop automation and data analysis processes while assisting the Operations Department as needed.


    Responsibilities


    • Design and implement ORT plans for new and existing server and storage platforms, covering thermal cycling, power cycling, HTOL (high-temperature operating life), and burn-in conditions.
    • Configure and maintain test infrastructure for 24/7 system-level reliability testing, including server racks, power cycling systems, and functional stress diagnostic tools.
    • Manage ORT equipment setup and operation (developing profiles/programs, building fixtures, configuring servers, switches, AOC cables, etc.).
    • Oversee and drive the execution of ORT testing using temperature/humidity chambers, burn-in environments, and related equipment.
    • Collect and analyze large datasets from test conditions, applying statistical methods to identify early-life failure mechanisms.
    • Develop, automate, and maintain test scripts and procedures for environmental screening and stress testing.
    • Collaborate with design, validation, manufacturing, and quality teams to provide feedback on reliability issues and improvements based on ORT results.
    • Engage in root cause analysis (RCA) and escalate reliability concerns as needed.
    • Generate and present detailed reports and dashboards on ORT outcomes, highlighting areas for improvement and recommending design or process changes.
    • Continuously improve ORT methodologies, test coverage, and automation frameworks to meet evolving server architectures and customer expectations.
    • Provide leadership, training, and support to engineers and technicians performing ORT activities.
    • Other duties as assigned.

    Qualifications


    • Education required: Advanced degree in Electrical, Mechanical, or Materials Engineering, Chemistry, or a related technical field.
    • Experience required:
      • 5+ years of experience in reliability or test engineering roles, preferably with enterprise/AI server and storage platforms.
      • Experience running ORT testing, including use of environmental temperature/humidity chambers and burn-in rooms.
    • Technical skills required:
      • Strong understanding of server architecture (CPU, memory, power supplies, I/O, fans, storage).
      • Proficiency with environmental test equipment and methodologies.
      • Experience with scripting or automation tools (Python, Bash, LabVIEW, etc.).
      • Familiarity with data analysis tools (MATLAB, Excel, Power BI, or similar).
    • Leadership and soft skills:
      • Strong problem-solving, organizational, and project management skills.
      • Ability to manage multiple projects, plan and schedule test activities, and lead a cross-functional team.
      • Excellent written and verbal communication skills with strong report writing ability.
      • Ability to work independently with minimal supervision while managing a team to achieve results.
      • High integrity, professionalism, and motivation to drive continuous improvement.
    • Physical requirements:
      • Ability to sit at a desk and computer for extended periods.
      • Ability to travel by air or car for extended periods.
      • Ability to lift up to 40 lbs.



    Reasons you should work for us:


    • Comprehensive benefits package including medical, dental, and vision insurance coverage.
    • Basic life insurance and short-term disability coverage provided by employer.
    • Supplemental life insurance and long-term disability coverage options available.
    • 401K with employer contribution.
    • Personal, Vacation, and Holiday paid time off for all full-time employees.
    • Onsite Aurora Health & Wellness Center available for all employees.
    • Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

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