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Reliability Manager

Zumbiel

  • Hebron, Kentucky
  • 30+ days ago

    Highlights

    Key duties include leading predictive/preventive maintenance, conducting R oot Cause Analyses (RCAs), analyzing failure data, managing reliability projects, training staff, and using tools like CMMS, RCM, Pd. Job Title: Reliability Manager Reports To: Plant Manager Position Description: Develops and implements strategies to maximize equipment uptime, performance, and lifespan by minimizing failures, often focusing on critical assets in manufacturing or IT.

    Numbers & Facts

    LocationHebron, Kentucky
    Websitehttps://www.zumbiel.com/careers/

    Description

    Company Overview:
     
    Zumbiel is a fourth-generation family-owned business that has been in the printing and packaging business for over 180 years. We are a printing and packaging company offering a wide range of products from beverage to consumer, and one of the leading in the industry. This is a company that offers the opportunity for a career and a unique culture with our family-owned atmosphere.
     
    What makes us unique:
    • Medical, Dental, Vision, and 401k with company match
    • Commitment to employee health & wellness through wellness program
    • Growth opportunities with performance reviews and internal hiring
    • Company sponsored events to promote culture & engagement
    • Driven by our core values
    Job Title: Reliability Manager
    Reports To: Plant Manager     
     
    Position Description: 
    Develops and implements strategies to maximize equipment uptime, performance, and lifespan by minimizing failures, often focusing on critical assets in manufacturing or IT. Key duties include leading predictive/preventive maintenance, conducting Root Cause Analyses (RCAs), analyzing failure data, managing reliability projects, training staff, and using tools like CMMS, RCM, Pd.M., and Six Sigma to drive operational excellence and cost optimization. 
     
    Primary Responsibilities:
    • Strategy & Planning: Develop and execute long-term reliability strategies, including maintenance plans (preventive, predictive, proactive).
    • Failure Analysis: Lead investigations into recurring failures using RCAs (like Kepner-Tregoe) and FRACAS systems.
    • Data & Technology: Utilize data analytics, condition monitoring, and CMMSsoftware to track performance and identify trends.
    • Collaboration: Work with engineering, operations, production, and maintenance teams to implement improvements.
    • Team Leadership: Train, mentor, and provide direction to maintenance technicians and supervisors.
    • Process Improvement: Drive continuous improvement using Lean/Six Sigma, reliability modeling, and other methodologies.
    • Asset Management: Oversee spare parts, maintenance budgets, and ensure compliance with safety standards.
    Common Tools and Methodologies:
    • Root Cause Failure Analysis (RCFA)
    • Predictive Maintenance (Pd.M.) & Condition Monitoring
    • Reliability-Centered Maintenance (RCM)
    • Six Sigma & Lean
    • Computerized Maintenance Management Systems (CMMS)
    • Failure Reporting, Analysis, and Corrective Action System (FRACAS)
    Typical Goals:
    • Reduce unplanned downtime
    • Extend equipment life
    • Optimize maintenance costs
    • Improve overall asset performance and availability
    Must be authorized to work in the United States
    Zumbiel Packaging provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.
     
     

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