Quality & EHS Engineer

Walter

  • Greer, South Carolina
  • 11 days ago

    Highlights

    Working closely with the Quality Manager and cross-functional partners in Operations and Engineering, the Quality Engineer inspects product, investigates nonconformances, and drives corrective action and process improvements on the production floor. This is an individual contributor role with no direct reports, focused on the hands-on quality engineering work that keeps our solid carbide drill manufacturing and reconditioning operations running to specification.

    Numbers & Facts

    LocationGreer, South Carolina

    Description

    Walter Tools has an opportunity for a Quality Engineer at our Greer, South Carolina production facility. This is an individual contributor role with no direct reports, focused on the hands-on quality engineering work that keeps our solid carbide drill manufacturing and reconditioning operations running to specification. Working closely with the Quality Manager and cross-functional partners in Operations and Engineering, the Quality Engineer inspects product, investigates nonconformances, and drives corrective action and process improvements on the production floor. The ideal candidate brings solid manufacturing quality experience in a precision machining environment, strong analytical and problem-solving skills, and a collaborative, hands-on approach.

    Key Responsibilities
    Quality Engineering & Inspection
    Conduct root cause analysis and implement corrective actions to reduce defects, scrap, and cost of poor quality using structured problem-solving methodologies (8D, 5-Why, Fishbone)
    Maintain and support continuous improvement of the site's ISO 9001 Quality Management System documentation and audit readiness
    Support supplier qualification activities and track supplier corrective action requests through to closure
    Partner with Operations and Engineering to improve process capability, grinding and coating quality, and reconditioning consistency
    Collect, monitor, and report quality KPIs including scrap rate & cost, rework cost, and customer complaints
    Apply carbide tool inspection standards, CNC grinding tolerances, coating quality, and reconditioning service acceptance criteria
    Investigate customer complaints, document findings, and help implement preventive actions to eliminate recurrence
    Support new product introduction (NPI) and production transfers by developing inspection plans and supporting process validation
    Perform incoming, in-process, and final inspection activities to verify product conformity for solid carbide drills and reconditioned tools as needed


    Continuous Improvement

    Participate in and support Lean and continuous improvement projects across manufacturing, reconditioning, and support functions
    Apply Lean, Six Sigma, and Kaizen tools to reduce waste, cycle time, and variability in production processes
    Contribute to cross-functional CI teams and support the development of problem-solving capability on the floor
    Track and report progress on assigned CI projects, including operational and financial impact
    Support benchmarking of best practices across Walter and Sandvik global sites and help implement relevant improvements at Greer
    Environment, Health & Safety (EHS)
    Follow all site EHS procedures and support a zero-accident safety culture aligned with Sandvik's vision of zero workplace accidents
    Participate in safety meetings, audits, risk assessments, and hazard identification walks across manufacturing and reconditioning areas
    Support incident investigations using root cause analysis methodologies and help implement corrective and preventive actions
    Comply with all applicable federal, state, and local EHS regulations (OSHA, EPA) as well as Sandvik and Walter internal EHS standards
    Ensure proper handling, storage, and disposal of hazardous materials used in solid carbide grinding operations, including coolants, grinding oils, and carbide dust

    Your Profile
    Bachelor's degree in Engineering (Mechanical, Industrial, or Manufacturing preferred); or
    equivalent experience in a precision manufacturing environment
    5–10 years of experience in manufacturing quality in a precision machining, cutting tool, or
    similar high-precision environment
    Solid understanding of CNC processes, or reconditioning services is a strong advantage
    Demonstrated experience applying root cause analysis, corrective action, and process
    improvement tools
    Working knowledge of ISO 9001 QMS requirements
    Proficiency in data analysis tools (Excel, Power BI, or similar); strong written and oral
    communication skills in English
    Preferred Qualifications
    ASQ Certified Quality Engineer (CQE) or Certified Quality Technician (CQT)
    Six Sigma Green Belt certification
    Lean certification or demonstrated experience participating in Lean transformation projects
    Experience working within a global manufacturing group
    Technical Skills & Competencies
    Root Cause Analysis: 8D, Fishbone, 5-Why
    Lean tools: Value Stream Mapping, KANBAN, SMED, 5S, Kaizen
    Statistical Process Control (SPC) and process capability analysis
    Metrology, inspection systems, and measurement equipment used in precision tool
    manufacturing
    Strong data analysis and reporting capabilities (Excel, Power BI, or similar)
    Familiarity with ERP systems (SAP preferred) for quality and nonconformance tracking

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