Role: Senior Engineer
Required Skills: Quality Management
Qualification: BACHELOR OF COMPUTER SCIENCE
Experience: 8 - 13 Years
Function: TECHNOLOGY
Apply By: 2026-11-28
Must Have Technical/Functional Skills
- Strong understanding of automotive assembly plant operations.
- Experience troubleshooting PLC-controlled manufacturing systems.
- Knowledge of Rockwell ControlLogix PLC platforms.
- Understanding of conveyor systems and station-based manufacturing processes.
- Experience analyzing production incidents and performing root cause analysis.
- Strong communication and stakeholder management skills.
Roles & Responsibilities
Application Support
- Provide Level 2/Level 3 support for the QAS application in a 24x7 manufacturing environment.
- Monitor system performance and resolve production incidents impacting assembly operations.
- Troubleshoot vehicle tracking, station processing, quality validation, and process data issues.
- Support application deployments, upgrades, configuration changes, and testing activities.
- Perform root cause analysis and implement corrective actions for recurring issues.
- Collaborate with Quality, Production, Controls Engineering, and Plant IT teams.
Manufacturing & Quality Support
- Support the tracking of vehicles through assembly stations and conveyor segments.
- Ensure accurate association of vehicle information with tooling and process results.
- Investigate and resolve issues related to vehicle traceability and process compliance.
- Support quality enforcement processes that prevent vehicles from progressing with unresolved station issues.
- Assist plant teams in minimizing production disruptions and maintaining product quality.
PLC & Controls Support
- Support integration between QAS and plant floor PLC-controlled equipment.
- Troubleshoot communication issues between applications, PLCs, HMIs, conveyors, and manufacturing devices.
- Analyze PLC tags, signals, and production events impacting application functionality.
- Support conveyor stop/start interlocks and station control functions.
- Work with Controls Engineers to diagnose automation and production-related issues.
Continuous Improvement
- Identify opportunities to improve system reliability, monitoring, and operational efficiency.
- Develop and maintain support documentation and troubleshooting procedures.
- Participate in manufacturing process improvement initiatives.
Salary Range: $100,000 - $105,000 per year
TCS Employee Benefits Summary:
Discretionary Annual Incentive.
Comprehensive Medical Coverage: Medical & Health, Dental & Vision, Disability Planning & Insurance, Pet Insurance Plans.
Family Support: Maternal & Parental Leaves.
Insurance Options: Auto & Home Insurance, Identity Theft Protection.
Convenience & Professional Growth: Commuter Benefits & Certification & Training Reimbursement.
Time Off: Vacation, Time Off, Sick Leave & Holidays.
Legal & Financial Assistance: Legal Assistance, 401K Plan, Performance Bonus, College Fund, Student Loan Refinancing.