Program Manager

Continental Structural Plastics

  • North Baltimore, Ohio
  • 1 day ago

    Highlights

    Teijin Automotive offers employees the opportunity to join a leading edge company within the composite material industry and enjoy the benefits offered by a growing company in North America and internationally. Lead and coordinate all activities related to new product launches and engineering changes from program award through production stabilization.

    Numbers & Facts

    LocationNorth Baltimore, Ohio

    Description

    Teijin Automotive Technologies is an innovative and full-service Tier One supplier with a global presence and emphasis in development for lightweight technologies. Teijin Automotive offers employees the opportunity to join a leading edge company within the composite material industry and enjoy the benefits offered by a growing company in North America and internationally.

    Essential Job Functions

    • Lead and coordinate all activities related to new product launches and engineering changes from program award through production stabilization.
    • Develop and maintain program launch timelines, ensuring key milestones and customer timing requirements are achieved.
    • Coordinate cross-functional teams including Engineering, Operations, Quality, Materials, Maintenance, and Supply Chain throughout the launch process.
    • Identify, develop, and implement manufacturing processes, equipment, tooling, and production methods required for new products.
    • Establish and maintain Bills of Material (BOMs), routings, process flows, control plans, and PFMEAs for new programs.
    • Support APQP activities and ensure completion of all customer and internal gateway requirements.
    • Prepare and coordinate PPAP submissions to obtain customer approval for production shipments and tooling invoices.
    • Lead manufacturing process validation activities, including production trials, pilot builds, run-at-rate events, and capability studies.
    • Ensure production systems are capable of meeting safety, quality, delivery, and cost objectives prior to Start of Production (SOP).
    • Partner with plant leadership to ensure staffing, training, work instructions, and operational readiness requirements are completed.
    • Support customer launch reviews, audits, readiness assessments, and plant visits.
    • Monitor launch performance metrics and implement corrective actions to address quality, delivery, or operational issues.
    • Lead structured problem-solving activities and root cause analysis related to launch challenges.
    • Support launch activities on-site at manufacturing facilities and customer locations as required.
    • Drive continuous improvement initiatives to stabilize production and improve launch performance.
    • Document lessons learned and incorporate best practices into future program launches.

    Qualifications

    • Bachelor's Degree in Engineering (Manufacturing, Mechanical, Industrial, or related field) required.
    • Minimum 5-7 years of experience in automotive manufacturing, engineering, program management, or launch management.
    • Tier 1 automotive supplier experience preferred.
    • Proven experience leading new product launches from development through mass production.
    • Demonstrated project leadership and cross-functional team management experience.
    • Strong knowledge of automotive quality and launch systems including:
      • APQP
      • PPAP
      • PFMEA
      • Control Plans
      • Process Validation
      • Run-at-Rate Activities
      • Customer Launch Requirements
    • Experience with manufacturing equipment, tooling, process development, and production readiness activities.
    • Knowledge of Lean Manufacturing principles and structured problem-solving methodologies.
    • Strong organizational, communication, and project management skills.
    • Experience working directly with OEM customers and customer launch teams preferred.

    Core Competencies

    • Program & Launch Management
    • Project Planning and Execution
    • Manufacturing Process Development
    • APQP / PPAP Management
    • Cross-Functional Leadership
    • Production Readiness Planning
    • Customer Relationship Management
    • Risk Assessment and Mitigation
    • Root Cause Analysis and Problem Solving
    • Continuous Improvement

    Physical Requirements

    • Ability to work in both office and manufacturing environments.
    • Ability to stand, walk, and access production equipment and tooling areas for extended periods.
    • Occasional exposure to noise, manufacturing temperatures, and moving equipment.
    • Occasional lifting of parts and materials up to 25 pounds.
    • Frequent travel required, including overnight stays at customer and manufacturing facilities.

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