Process Engineer

Support new program launches by developing process flows, cell layouts, component flow plans, cycle-time estimates, and labor requirements, while tracking builds through pre-SOP activities. Collaborate with APQP teams and Engineering on new program launches and component changes, implementing Design for Manufacturing and Assembly (DFMA) strategies.

Process Engineer

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, Engineering Technology, or a related field is preferred.
• Familiarity with Lean Manufacturing, synchronous manufacturing, and ergonomics.
• Proficiency with Microsoft Word, Excel, Project, and AutoCAD required.
• Ability to work independently with minimal supervision while contributing effectively as part of a team.

Brief Description of Responsibilities:

• Continuously improve manufacturing processes using Lean Manufacturing principles to enhance labor efficiency, productivity, and quality.
• Support new program launches by developing process flows, cell layouts, component flow plans, cycle-time estimates, and labor requirements, while tracking builds through pre-SOP activities.
• Collaborate with APQP teams and Engineering on new program launches and component changes, implementing Design for Manufacturing and Assembly (DFMA) strategies.
• Assist in developing work instructions, Process FMEAs, and Control Plans related to new processes and process changes.
• Lead and participate in cross-functional team activities focused on maintaining and continuously improving departmental Key Performance Indicators (KPIs).
• Monitor departmental performance objectives and track continuous improvement metrics within CI teams.
• Support the investigation of customer and internal quality concerns and assist in developing and implementing corrective action plans to improve products and processes.
• Communicate process changes and provide training to Quality Technicians, Team Leaders, and team members to ensure effective implementation.
• Develop and implement error-proofing (Poka-Yoke) solutions to prevent assembly errors and improve process reliability.
• Research and evaluate new manufacturing technologies, benchmarking solutions against other Magna divisions and manufacturing facilities to determine applicability and potential benefits.
• Participate as a member of the Ergonomics Committee by identifying ergonomic concerns and helping develop solutions to improve workplace safety and efficiency.
• Serve as a Lean Thinker Champion by leading a designated production area in the Lean Thinker program and promoting continuous improvement initiatives.
• Collaborate with Maintenance and Controls teams to identify and implement required equipment, process, or control changes.
• Perform other duties and responsibilities as assigned.