Process Engineer / Automated Visual Inspection (AVI) Consultant

Job Title: Process Engineer / Automated Visual Inspection (AVI) Consultant
Location: Holly Springs, NC Onsite
Company: Intellectt Inc
Duration: 6 8 months, with potential extension
Pay Rate: $40/hr $45/hr on W2

Job Summary:
Seeking a Process Engineer / AVI Consultant to support pharmaceutical packaging equipment, automated visual inspection systems, and engineering improvement projects. This role focuses on hands-on troubleshooting, process optimization, engineering testing, and technical documentation in an FDA-regulated manufacturing environment.

The engagement will cover two project cycles, beginning with engineering testing and followed by production support.

Key Responsibilities:

• Troubleshoot and optimize pharmaceutical packaging equipment, including cartoners, labelers, prefilled syringe plunger-rod assembly and labeling systems, case packers, and AVI machines.
• Develop, execute, and document engineering tests to evaluate equipment functionality and performance.
• Conduct exploratory testing to establish optimal operating parameters and investigate recurring equipment or process issues.
• Analyze test results, recommend improvements, and document engineering findings.
• Partner with Maintenance, Manufacturing, and Engineering teams to investigate and resolve production issues.
• Provide production support during the subsequent project cycle.
• Support project change controls and document associated testing and equipment changes.
• Maintain clear, accurate technical records in accordance with site procedures and FDA-regulated manufacturing requirements.

Required Qualifications:

• Hands-on process or equipment engineering experience in pharmaceutical manufacturing.
• Experience supporting pharmaceutical packaging equipment and automated visual inspection systems.
• Strong equipment troubleshooting and process optimization skills.
• Experience conducting engineering tests and documenting results in a regulated environment.
• Strong technical writing, problem-solving, and cross-functional communication skills.
• Ability to work onsite in Holly Springs, NC.

Preferred Experience:

• Experience with one or more of the following:
  • Dividella packaging equipment
  • Pester bundlers and case packers
  • Cognex-integrated inspection systems
  • Zebra printers
  • Domino printing systems
• Experience writing or executing engineering test documents.
• Familiarity with TrackWise and formal change-control processes. Direct TrackWise access is not required.

Role Focus:
The primary focus is engineering testing, equipment troubleshooting, and documenting outcomes. Formal validation document authoring is not the primary responsibility.

Equal Employment Opportunity:
Intellectt Inc. is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, sex, pregnancy, sexual orientation, gender identity, national origin, age, disability, genetic information, veteran status, or any other characteristic protected by applicable federal, state, or local law.

Benefits: Employees hired into this position are eligible for the following benefits, subject to the applicable plan terms and eligibility requirements:
Health Insurance: Medical, dental, and vision insurance options are available through a third-party provider. Employees are responsible for paying the full cost of their insurance premiums.
Retirement Benefits: A 401(k) retirement savings plan is available. No employer matching or other employer contributions are provided.
Paid Time Off (PTO): No PTO other than that required by applicable state and local laws.