Process and Quality Engineer

Standex Engraving

  • 34497 Kelly Rd., MI
  • 22 days ago

    Highlights

    Reports to: Plant ManagerClassification: ExemptLocation: Fraser, MIOVERVIEW The Manufacturing (Process & Quality) Engineer is a high-visibility, hands-on role responsible for establishing stable, capable, and efficient manufacturing processes across assigned product value streams in a new program production start-up environment .Reporting directly to the Plant Manager, this role will take ownership of stabilizing end-to-end manufacturing processes for multiple products during plant ramp-up. This is a highly empowered role with direct impact on product quality, cost, and delivery performance, requiring strong technical ownership and the ability to operate effectively in a fast-paced, evolving production environment.

    Numbers & Facts

    Location34497 Kelly Rd., MI

    Description

    Standex Engraving is seeking a highly driven, conscientious Engineering professional to join it's dynamic Team! Reports to:  Plant ManagerClassification:  ExemptLocation:  Fraser, MIOVERVIEW The Manufacturing (Process & Quality) Engineer is a high-visibility, hands-on role responsible for establishing stable, capable, and efficient manufacturing processes across assigned product value streams in a new program production start-up environment.Reporting directly to the Plant Manager, this role will take ownership of stabilizing end-to-end manufacturing processes for multiple products during plant ramp-up. The engineer will drive process capability, reduce variation, and implement structured root cause solutions while serving as the primary technical owner for customer quality issue resolution.This is a highly empowered role with direct impact on product quality, cost, and delivery performance, requiring strong technical ownership and the ability to operate effectively in a fast-paced, evolving production environment.Essential Duties1. New Value Stream Process Stabilization Ownership (Immediate Focus)
    • Establish and own end-to-end manufacturing process performance for assigned product value streams including following operations:
      • Injection molding
      • Automated fabric cutting
      • Adhesive application (roll coating and spray)
      • Lamination and edge folding of interior trim components
    • Establish stable, repeatable, and capable processes across all steps of the value stream
    • Lead process development, setup, startup, and troubleshooting activities
    • Maintain and evolve Control Plans and PFMEA tied to actual process risks
    • Maintain and evolve process related quality documentation
    • Optimize process parameters to reach stable levels of scrap, yield, cycle time, and throughput
    • Identify and eliminate sources of variation across interconnected processes
    • Drive process standardization and define “golden parameters” for each operation
    • Collaborate with tooling, design, and production teams to improve manufacturability
    Integrated Customer Quality Responsibilities
    • Serve as primary technical owner for customer quality issues
    • Lead structured root cause analysis using 8D or equivalent methodologies
    • Define and implement containment, corrective, and preventive actions
    • Validate effectiveness of corrective actions using process and product data
    • Communicate technical findings and resolution status to internal teams and customers
    • Ensure timely and professional response to customer concerns
    • Plan and execute process validations (IQ/OQ/PQ) across multiple manufacturing steps
    • Design and execute DOE studies to establish robust process windows
    • Perform process capability analysis (Cp/Cpk) for critical characteristics
    • Ensure alignment between process parameters and product performance requirements
    2. Quality System Development Support
    • Support implementation of quality systems aligned with ISO 9001 and IATF 16949
    • Implement SPC on critical process and product characteristics
    • Lead measurement system analysis (MSA) activities where required
    • Contribute to internal audit readiness and continuous improvement initiatives
    3. Continuous Improvement & Operational Excellence (After Stabilization)
    • Control and streamline mass production (man, machine, material, method, environment) variables and own consequent in-house as well as customer concerns
    • Drive scrap reduction, cost reduction, and efficiency improvement initiatives
    • Improve process flow and integration across value stream operations
    • Support development of visual controls, standard work, and process documentation
    • Train and guide technicians and operators on process control and problem-solving
    • Identify opportunities for automation and process enhancement
    Education and Experience
    • Bachelor’s degree in Mechanical, Manufacturing, Plastics, Chemical, or Industrial Engineering (or equivalent experience)
    • 3-5+ years of hands-on manufacturing process engineering experience
    • Demonstrated experience in structured problem-solving in technical manufacturing processes
    • Experience in one or more of the following strongly preferred:
      • Injection molding
      • Adhesive processes / coating / lamination
      • Textile or trim component manufacturing
    • Experience with process validation, troubleshooting, and production ramp environments
    • Working knowledge of automotive quality methodologies (PPAP, APQP, FMEA, SPC, MSA, Control Plans)
    Knowledge / Skills / Abilities
    • Strong process engineering mindset across multi-step manufacturing systems
    • Ability to understand and control variation across interconnected processes
    • Strong communication skills for cross-functional and customer interaction
    • Strong problem-prevention mindset
    • Strong root cause analysis and data-driven decision-making skills
    • Working knowledge of SPC and process capability concepts
    • Ability to operate effectively in a fast-paced, evolving production environment
    • Proficiency in MS Office (Excel, Word, PowerPoint); ERP/SAP experience a plus
    • Working knowledge of 2D and 3D CAD tools highly desirable
    • High ownership mindset with ability to independently drive results
    Work Environment
    • Combination of production floor and office work; significant time on manufacturing floor required
    • Requires standing, walking, and lifting up to 50 lbs as needed
    • PPE compliance required in production areas
    • Flexible schedule to support production ramp, trials, and issue resolution
    • Fast-paced startup environment with competing priorities
    Physical Requirements include (but not limited to):
    • Ability to sit, stand, and walk for extended periods throughout the workday
    • Frequent movement between manufacturing floor areas
    • Ability to bend, stoop, kneel, crouch, or reach as needed to observe processes, equipment, and tooling
    • Manual dexterity sufficient to use hand tools, measuring instruments, keyboards, and computer equipment.  
    • Occasional lifting and carrying of parts, tools, fixtures, or equipment up to 25 – 50 lbs

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