Power Transformer Internal connection (Cleats & Leads) Design Engineer

Power Transformer Internal connection (Cleats & Leads) Design Engineer

About the Role

Job ID

304741

Location

United States of America

North Carolina

Charlotte

Company

Siemens Energy, Inc.

Organization

Grid Technologies

Business Unit

Transformers

Full / Part time

Full-time

Experience Level

Professional / Experienced

A Snapshot of Your Day

Join us as an Internal Connection (Cleats & Leads) Design Engineer at our new Siemens Energy Power Transformers Factory in Charlotte, North Carolina. In this role, you will be responsible for preparing the design of Cleats & Leads (Internal connections) for power transformers, driving design innovations, and optimizing end products in line with Siemens Energy's design rules, quality standards, cost objectives, and timelines. As the factory is being constructed, you will focus on developing processes, refining offerings, and collaborating closely with a high-performance team to ensure we are well-prepared to meet customer needs effectively when operations commence.

How You'll Make an Impact

• Perform mechanical design, development, and analysis of Cleats & Leads for Large Power/Auto/Generator transformers (up to 500MVA, 550kV) and their sub-assemblies and components.
• Utilize 2D and 3D CAD software to model designs and individual parts, supporting the generation of engineering drawings and bills of material.
• Communicate effectively among cross-functional teams and participate in various internal and external technical forums.
• Provide support for the development of global design rules and R&D efforts as needed.
• Collaborate with departments such as electrical design, manufacturing, quality, testing, and purchasing on technical topics related to Leads design.

What You Bring

• A Bachelor's or Master's degree in mechanical or electrical engineering or a related field, with 3+ years of experience as an internal connection (Cleats and Leads) design engineer, preferably in transformer design. Candidates with more experience may be considered for a higher level and vice versa.
• In-depth knowledge and experience in preparing internal layouts, electrical clearances, magnetic distances, routing of leads inside tanks, and designing supports while coordinating lead exits with winding assembly.
• Ability to apply electrostatic/dielectric design concepts for high voltage leads and electromagnetic concepts for high current leads.
• Familiarity with components used in internal connections, including cables, bus-bars, HV lead exits, terminals, insulation supports, insulation papers, bushings, and tap changers.
• Basic knowledge of special processes such as crimping and brazing.
• Advanced proficiency in 3D CAD software (e.g., CREO/PROe/Inventor/UG), PDM Link/Teamcenter, 2D CAD (e.g., AutoCAD), and advanced dielectric (high voltage) FEM simulations (e.g., ELECTRO, CST Studio, Infolytica) as well as electromagnetic FEM simulations (e.g., MagNET, FEMM).
• If not already located in Charlotte, NC, must be willing to relocate (relocation assistance may be provided).
• Applicants must be legally authorized for employment in the United States. Siemens Energy employees with current visa sponsorship may be eligible for internal transfers.

About the Team

Our Grid Technology division is dedicated to enabling a reliable, sustainable, and digital grid, which serves as the backbone of the energy transition. Siemens Energy offers a leading portfolio and solutions in HVDC transmission, grid stabilization and storage, high voltage switchgears, transformers, and digital grid technology. Together, we are shaping the future of energy.

At Charlotte Power Transformers, you'll be part of a team that is passionate about making a difference in the energy sector. We offer a competitive salary, comprehensive benefits, and opportunities for professional growth and development. Be a part of our mission to deliver superior transformer solutions to the world.

Who is Siemens Energy?

At Siemens Energy, we are more than just an energy technology company. With +100,000 dedicated employees in more than 90 countries, we develop the energy systems of the future, ensuring that the growing energy demand of the global community is met reliably and sustainably. The technologies created in our research departments and factories drive the energy transition and provide the base for one sixth of the world's electricity generation.

Our global team is committed to making sustainable, reliable, and affordable energy a reality by pushing the boundaries of what is possible. We uphold a 150-year legacy of innovation that encourages our search for people who will support our focus on decarbonization, new technologies, and energy transformation.

Find out how you can make a difference at Siemens Energy: https://www.siemens-energy.com/employeevideo

Rewards

Here are examples of the rewards and benefits Siemens Energy offers:

• Career growth and development opportunities
• Supportive work culture
• Company paid health and wellness benefits
• Paid time off and paid holidays
• 401K savings plan with company match
• Family building benefits
• Parental leave

Siemens Energy - Careers Marketplace

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Equal Employment Opportunity Statement

Siemens Energy and Siemens Gamesa Renewable Energy is an Equal Opportunity and Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to their race, color, creed, religion, national origin, citizenship status, ancestry, sex, age, physical or mental disability unrelated to ability, marital status, family responsibilities, pregnancy, genetic information, sexual orientation, gender expression, gender identity, transgender, sex stereotyping, order of protection status, protected veteran or military status, or an unfavorable discharge from military service, and other categories protected by federal, state or local law.

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