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Plant Maintenance, Operations, Maintenance Specialist

Freudenberg

  • Morganfield, Kentucky
  • 3 days ago

    Highlights

    Execute PMs and rebuilds on motors, drives, and servo systems, maintaining alignment, calibration, and motor performance. Perform robot PMs including inspection, cleaning, lubrication, and calibration; ensure motion paths and tool offsets meet production accuracy requirements.

    Numbers & Facts

    LocationMorganfield, Kentucky
    IndustryMedical Devices and Supplies
    Company Size10,000 employees or more
    Websitehttps://www.freudenberg.com/careers

    Description

    Working at Freudenberg: We will wow your world!

    Responsibilities:

    Automation & Controls

    Program, modify, and troubleshoot PLC systems (Allen Bradley / Siemens) to ensure efficient machine operation.

    Perform diagnostics on control circuits, sensors, and communication networks; implement corrective actions with minimal supervision.

    Maintain and back up PLC programs and related documentation; assist in control upgrades and integration of new equipment.

    Electrical & Mechanical Systems

    Independently perform advanced electrical wiring and troubleshooting for 24V, 110V, 220V, and 480V systems, ensuring compliance with NEC and NFPA 70E standards.

    Diagnose and repair electrical faults, including short circuits, grounding issues, and component failures, minimizing downtime.

    Execute PMs and rebuilds on motors, drives, and servo systems, maintaining alignment, calibration, and motor performance.

    Robotics & Automation Equipment

    Write, modify, and optimize programs for robots including calibration and system integration with PLCs, sensors, and vision systems.

    Perform robot PMs including inspection, cleaning, lubrication, and calibration; ensure motion paths and tool offsets meet production accuracy requirements.

    Troubleshoot mechanical and electrical faults on robots to minimize cycle loss and improve repeatability.

    Press and Production Equipment

    Execute preventive and corrective maintenance on Rubber Presses (Rep/LWB) and similar hydraulic or servo-driven machines.

    Calibrate temperature, pressure, and motion profiles to maintain process control and quality standards.

    Identify and replace faulty sensors, valves, or heating elements; verify system operation post-maintenance.

    Vision & Quality Systems

    Troubleshoot and adjust vision systems used in inspection and automation processes.

    Support program adjustments and calibration to maintain detection accuracy and reject control.

    Assist with system integration between vision, robotics, and PLC controls.

    Technical Documentation & Compliance

    Accurately document wiring changes, program modifications, PM results, and repair actions in CMMS.

    Follow all safety procedures including Lockout/Tagout, arc-flash, and electrical PPE protocols per NFPA 70E.

    Maintain compliance with all company policies, maintenance procedures, and regulatory standards.

    Leadership & Continuous Improvement

    Provide mentorship to junior technicians through on-the-job training and troubleshooting guidance.

    Participate in continuous improvement projects targeting OEE, scrap reduction, and equipment reliability.

    Collaborate cross-functionally with production, quality, and engineering to implement process improvements.

    Qualifications:

    Technical degree, industrial maintenance certification, or equivalent experience.

    Minimum 3–5 years of experience in industrial maintenance or automation support, preferably within automotive manufacturing.

    Technical Proficiency:

    PLC Programming (Allen Bradley, Keyence)

     Robotics Programming & Calibration (Fanuc, Moto man, Universal)

    Electrical & Control Wiring (24V–480V)

    Servo & VFD Drive Configuration

    Hydraulic & Pneumatic Systems

    Vision Systems (Keyence, Cognex preferred)

    Reading Electrical Schematics, Diagrams & Prints

    ‎ ‎

    The Freudenberg Group is an equal opportunity employer that is committed to diversity and inclusion. Employment opportunities are available to all applicants and associates without regard to race, color, religion, creed, gender (including pregnancy, childbirth, breastfeeding, or related medical conditions), gender identity or expression, national origin, ancestry, age, mental or physical disability, genetic information, marital status, familial status, sexual orientation, protected military or veteran status, or any other characteristic protected by applicable law.

    Vibracoustic USA Inc.

    About Company

    Freudenberg – ein globales Technologieunternehmen mit rund 48.000 Mitarbeitenden in rund 60 Ländern und einem Umsatz von mehr als 8,8 Milliarden Euro im Jahr 2020. Hauptsitz der Unternehmensgruppe ist Weinheim, inmitten der Metropolregion Rhein-Neckar. Soweit die Zahlen und Fakten. Doch was treibt uns an? Es ist der Exzellenzanspruch, mit dem wir unsere Kunden voranbringen. Die Branchenvielfalt, die immer neue Anwendungen ermöglicht. Die Innovationskraft, die auf unserer langjährigen Material-, System- und Technologiekompetenz basiert und von vielfältigen Teams inspiriert wird. Die Werte, die uns seit rund 170 Jahren leiten. Und der feste Wille, Verantwortung für Umwelt und Gesellschaft zu übernehmen. All das macht uns aus.

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