PCBA Manufacturing Process Engineer (SMT/Assembly)

Rockwell Automation

  • Milwaukee, WI
  • 1 day ago

    Highlights

    Technical depth: Maintain deep expertise in at least two electronic assembly domains such as Wave soldering, Selective soldering, Conformal coating, PCB panel singulation, SMT solder printing, SMT pick-and-place, SMT reflow, AOI, and equipment maintenance & troubleshooting. Data-driven optimization: Use DOE, control charts, and statistical analysis; monitor and report electronic assembly KPIs; apply Lean Six Sigma methodologies (DMAIC and DMADV) to drive continuous improvement.

    Numbers & Facts

    LocationMilwaukee, WI

    Description

    Shape how Rockwell Automation builds electronics—one board at a time

    Picture your day starting on the production floor in Mequon, walking a new SMT line start-up, then heading to New Berlin to finalize a capital plan for selective solder upgrades. In between, you’re advising a global site on solder-print optimization and reviewing design-for-assembly feedback with hardware engineers. That’s the rhythm of this role: hands-on problem solving, standard-setting leadership, and technology stewardship across Rockwell Automation’s global electronic assembly operations.

    Based within our specialized Manufacturing Process Engineering – PCBA team, you’ll operate at the intersection of manufacturing excellence, technology roadmap ownership, process standardization, and advanced process analysis. You’ll report to the Manager of Manufacturing Process Engineering – PCBA and spend significant on-site time at our Mequon and New Berlin facilities while influencing sites worldwide.

    Mission

    Provide expert leadership in electronic assembly to elevate quality, reliability, and throughput—and deliver long-term profitability—through global standardization, strategic capital deployment, and technology innovation.

    What you’ll own

    • Technical depth: Maintain deep expertise in at least two electronic assembly domains such as Wave soldering, Selective soldering, Conformal coating, PCB panel singulation, SMT solder printing, SMT pick-and-place, SMT reflow, AOI, and equipment maintenance & troubleshooting.
    • Standards leadership: Create, deploy, and sustain global process standards that reduce cost, improve quality, and increase throughput; author and maintain procedures, work instructions, and training materials; drive best-practice adoption across global facilities.
    • Capital & technology: Lead equipment selection, business case development, purchasing, and implementation; manage capital projects from requirements through production release; benchmark emerging technologies via suppliers, conferences, and technical forums; assess facilities against standardized criteria.
    • Data-driven optimization: Use DOE, control charts, and statistical analysis; monitor and report electronic assembly KPIs; apply Lean Six Sigma methodologies (DMAIC and DMADV) to drive continuous improvement.
    • Design engagement: Partner with design on DFM/DFA; embed assembly considerations into Electronic Assembly Design Guidelines; share knowledge via presentations, documentation, and technical reviews.

    Required qualifications

    • Bachelor's degree in a relevant field.
    • Significant on-site presence at Mequon and New Berlin, with global collaboration across Rockwell Automation facilities.
    • Legal authorization to work in the U.S. We will not sponsor individuals for employment visas, now or in the future, for this job opening

    Preferred qualifications

    • Typically 8+ years of relevant experience.
    • BS or MS in Mechanical, Electrical, or Industrial Engineering.
    • 7–10+ years of hands-on electronic assembly manufacturing experience.
    • Depth in solder profiling, SMT, post‑SMT, or conformal coat processes.
    • Familiarity with IPC‑A‑610.
    • Lean Six Sigma experience (Green Belt or higher preferred).

    Tools and methods you know

    • Bachelor's Degree
    • 5 Why (Root Cause Analysis Method)
    • ISO 22000
    • Process Engineering
    • Design for Assembly (DFA)
    • Electrical / Electronic Systems
    • Engineering Degree
    • AS9100 Experience

    If you thrive on building standards, scaling best practices globally, and extracting measurable improvements from complex assembly processes, you’ll feel right at home here.

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