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P100854 Plant Vehicle Engineer, SUV General Assembly

KYYBA, Inc

  • Warsaw, IN
  • 20 days ago

    Highlights

    Investigate, diagnose, and resolve production issues related to SUV installation, fit/function, craftsmanship, sealing, water leaks, wind noise, squeaks/rattles, trim fit, roof/closure interfaces, second-row seating and restraints, fasteners, and component interfaces. Slate is looking for a hands-on Plant Vehicle Engineer, SUV General Assembly to support General Assembly launch readiness, production quality, and continuous improvement for vehicle configurations released as Open Air, Fastback, and Squareback.

    Numbers & Facts

    LocationWarsaw, IN
    IndustryStaffing/Employment Agencies
    Company Size100 to 499 employees
    Year Founded1998
    Websitehttp://www.kyyba.com/

    Description

    Work Authorization Requirement

    Applicants must be authorized to work in the United States on a permanent basis. We are unable to offer visa sponsorship at this time.



    WHO WE ARE LOOKING FOR


    Slate is looking for a hands-on Plant Vehicle Engineer, SUV General Assembly to support General Assembly launch readiness, production quality, and continuous improvement for vehicle configurations released as Open Air, Fastback, and Squareback.


    This role supports plant execution of SUV content across structure, restraints, interior, and exterior components, helping ensure each configuration can be built repeatedly to product intent in a manufacturing plant environment.


    This role serves as the engineering link between the manufacturing plant, Design & Release Engineering, Manufacturing Engineering, Quality, Suppliers, Production, Safety, Vehicle Integration, Service, and other cross-functional teams. The position focuses less on new component design and more on protecting product intent in General Assembly, resolving production and integration issues, and improving build quality in production.


    This role does not own production release of SUV content. It is responsible for identifying build and integration issues, supporting root cause analysis, protecting safety-critical and quality requirements, and driving plant-side issue resolution in partnership with Design & Release Engineering and the broader manufacturing organization.



    WHAT YOU GET TO DO



    SUV General Assembly Support


    Support the launch and ongoing production of Open Air, Fastback, and Squareback SUV configurations in a General Assembly environment.


    Serve as the Plant Vehicle Engineering point of contact for SUV-related production and vehicle integration issues across structure, restraints, interior, and exterior components.


    Help ensure General Assembly processes maintain product design intent, safety requirements, quality standards, craftsmanship expectations, and configuration requirements.


    Support plant readiness for SUV content, station execution, build sequence, repair methods, inspection standards, and launch issue closure.



    Production Issue Resolution


    Investigate, diagnose, and resolve production issues related to SUV installation, fit/function, craftsmanship, sealing, water leaks, wind noise, squeaks/rattles, trim fit, roof/closure interfaces, second-row seating and restraints, fasteners, and component interfaces.


    Lead or support root cause analysis, containment, corrective action development, breakpoint coordination, and validation of permanent fixes.


    Analyze production data, audit findings, repair trends, teardown feedback, supplier concerns, and plant feedback to identify risks, trends, and improvement opportunities.



    Launch, Change & Cross-Functional Support


    Partner with Design & Release Engineering, Manufacturing Engineering, Quality, Production, Suppliers, Safety, Vehicle Integration, and Service teams to resolve plant and vehicle-level concerns.


    Support engineering change implementation, prototype/pilot builds, breakpoint coordination, plant readiness, issue tracking, containment, readiness reporting, and lessons learned.


    Participate in Design for Manufacturing and Assembly reviews, PFMEA input, control plan reviews, station readiness reviews, and related product/process improvement activities.



    Documentation & Process Improvement


    Review and support production documentation, including work instructions, inspection standards, quality alerts, repair procedures, and related process documentation.


    Support issue tracking, change management, quality systems, deviation / waiver processes, containment documentation, and production breakpoint control.


    Drive continuous improvement actions that reduce defects, improve first-time quality, minimize rework, and strengthen production robustness for SUV configurations.



    SUCCESS FACTORS


    Improve first-time quality for Open Air, Fastback, and Squareback SUV configurations.


    Reduce rework, repair loops, and recurring production issues across structure, restraints, interior, and exterior SUV content.


    Improve launch readiness through effective build support, issue tracking, station readiness, and configuration-specific closure discipline.


    Improve containment effectiveness and accelerate issue resolution through clear triage, documentation, breakpoints, and validation.


    Strengthen feedback loops between the plant, Design & Release Engineering, Manufacturing Engineering, Quality, Production, Suppliers, and Service.



    WHAT YOU BRING TO THE TEAM



    Education and Experience


    5+ years of related automotive engineering, manufacturing engineering, launch, quality, plant vehicle engineering, General Assembly, vehicle integration, SUV, or similar experience.


    Bachelor's degree in Engineering, Manufacturing, Industrial Engineering, or related technical field preferred; equivalent hands-on automotive launch, manufacturing, or product engineering experience will be considered.


    Experience supporting vehicle development and launch, with an understanding of the product lifecycle from concept through production ramp and mass production.


    Experience with General Assembly build execution, variant complexity, structure, restraints, interiors, exterior components, closures, sealing, roof systems, or SUV configurations preferred.



    Skills


    Strong understanding of BOMs, engineering change control, manufacturability, assembly methods, process validation, quality metrics, design reviews, and cost-reduction methodologies.


    Strong technical, interpersonal, and communication skills with the ability to foster collaboration and build effective cross-functional relationships.


    Ability to read and interpret drawings, schematics, technical documents, specifications, quality standards, and production process documentation.


    Experience with issue tracking, change management, quality systems, deviation/waiver processes, containment tracking, and production breakpoint control.


    Hands-on experience supporting assembly lines and driving improvements in build quality, process stability, and production robustness.


    Understanding of fit/finish, sealing, water leaks, wind noise, squeaks/rattles, trim alignment, seating/restraints, structural interfaces, exterior interfaces, and fastening-related concerns.


    DFM and DFA experience, with the ability to provide plant feedback into product and process decisions.


    Ability to work on the plant floor more than 50% of the time; ability to travel domestically up to 20%.


    Must be willing to relocate to Warsaw, Indiana.



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    About Company

    Kyyba group of companies are privately held and specialize in staff augmentation, application software and project solutions. In operation for more than 15 years, we have earned an enviable track record and reputation within all the industries we serve. Our unique processes and maturity enables us to understand the needs of the business organizations and provide business solutions that match the real and compelling needs of our customers.

    Headquartered in Michigan, Kyyba has multiple office locations and we serve local, regional and national client base consisting of Fortune 500 and middle market companies. Kyyba extends the above solutions and services to a broad spectrum of industry verticals ranging from automotive, insurance, technology, financial, transportation, government and so on.

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