| Location | Asheville, North Carolina |
Optical Design Engineer
We are seeking an Optical Design Engineer to join a well-respected team of engineers in building innovative technology for emergency vehicles — helping first responders save lives. We’re looking for a hands-on, scrappy, creative Optical Engineer to become our in-house expert on all things optics. If you know how to shape, mix, bend, and throw light like a wizard, we want to talk.
This is a ground-floor opportunity: you’ll be our first in-house optical expert. You’ll own the optical performance of every lighting product we make — from warning lights to scene lights to the next generation of integrated multi-color systems — and will play a key role in helping us outshine the competition.
What you’ll do:
· Review and analyze existing products to identify optical improvement opportunities.
· Design next-generation LED optics for warning lights, scene lights, and headlights.
· Drive innovation in multi-color, under-one-optic designs (think stage lighting meets public safety).
· Select lens materials (primarily acrylic or polycarbonate; silicone a plus) and specify optical geometry (reflectors, collimators, beam-shaping elements, etc.).
· Collaborate with our mechanical and embedded product engineers to deliver fully integrated lighting systems.
· Work with suppliers and manufacturers to source, tool, and validate optical components.
· Use photometric equipment (like goniophotometers and integrating spheres) to validate optical performance.
· Guide software/tool selection for optical simulation and modeling — we’re open to what works best.
What we’re looking for:
· Proven experience designing optics for LED lighting systems.
· Deep understanding of how to shape and control light — beam angles, optical efficiency, color mixing, etc.
· Strong background in optical design tools (Zemax, LightTools, TracePro, or similar) and CAD software (SolidWorks experience is a plus).
· Experience working with plastic optics (injection molded preferred), and knowledge of manufacturing constraints.
· Comfortable owning a function solo — you're a team of one for now, so you'll need to set the vision and execute.
· Comfortable testing, prototyping, failing fast, and iterating — we love trying new things.
· Degree? Cool if you have one. But if your portfolio, prototypes, or patent history speak louder — we’ll listen.
· You’ve maybe worked at a small lighting company or engineering startup — and you liked the pace.
· You’re confident, hands-on, and love solving problems that don’t have an obvious answer,
· You’re a builder. An inventor. Someone who sees light differently.
· You’ve always wanted the freedom to say, “Let’s try this crazy idea…” and then actually try it.
· You’re not afraid of regulations — even if you haven’t worked with SAE, FMVSS, or DOT lighting standards before, you’re the kind of person who can dive into the details and figure it out fast.
· You thrive in a tight-knit, high-performance team and aren’t afraid to roll up your sleeves.