Mechanical Integrity & Reliability Manager

PBF Energy

Oregon, OH

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JOB DETAILS

SKILLS

American National Standards Institute (ANSI), Analysis Skills, Asset Management, Auditing, Best Practices, Budget Management, Budgeting, Building Codes, Building Regulations, Coaching, Construction, Construction Inspection, Continuous Improvement, Corporate Compliance, Corrective Action, Documentation, Economics, Environmental Regulations, Failure Analysis, Federal Laws and Regulations, Fitness, Fixed Plant/Equipment, IR (Infrared), Leadership, Maintain Compliance, Mechanical Design, People Management, Performance Analysis, Philosophy, Piping, Policy Implementation, Pressure Vessels, Preventative Maintenance, Process Flow Diagram (PFD), Project Engineering, Quality Assurance, Quality Control, Recruiting/Staffing Agency, Regulations, Regulatory Compliance, Reliability Engineering, Resume Search, Risk, Risk Management, Root Cause Analysis, Safety Process, State Laws and Regulations, Strategic Planning, Systems Administration/Management, Time Management, Training/Teaching, Ultrasound

LOCATION

Oregon, OH

POSTED

17 days ago

Mechanical Integrity & Reliability Manager The purpose of this job is to provide direction, leadership, and supervision for inspections and reliability discipline engineering in order to deliver asset integrity, unit availability and reliability. Principle Responsibilities: Provide leadership for the Toledo Refinery team at all levels toward industry best practices in mechanical integrity and reliability. Provide leadership and advice to all levels of refinery management in regard to equipment inspection priorities, best practices, and deficiency repair priorities. Provide site leadership in the interpretation of fixed equipment mechanical integrity codes, standards, regulations, etc. Ensure the mechanical integrity of the refinery including piping, pressure vessels, tanks, boilers, fired heaters, and relief devices. Ensure refinery compliance with Federal, State, and local laws and codes as they apply to mechanical integrity, such as NBIC, Ohio State Pressure Vessel Code, and API codes and recommended practices. Oversee inspection planning and risk-based inspection (RBI) programs. Ensure documentation and records are audit-ready. Provide support and guidance on asset integrity issues. Have full understanding of asset integrity including the application of appropriate policies, and how and if deviations / deferrals of policies can be managed. Manage the planning, implementation and coordination of Asset Integrity Management Systems, Corrosion Management & annual inspection programs of assets. Identify reliability improvement opportunities via failure analysis, root cause analysis, and equipment history review; implement initiatives to ensure continual improvement of equipment integrity and a relentless pursuit of reliability. Provide coaching and supervision to the Inspection Superintendent and Reliability Manager. Participates in the development of refinery management philosophy as a key member of the Refinery Leadership Team (RLT) and supports/implements management policies and practices. Ensure technically sound repair methods are followed, including QA/QC requirements. Conduct audits, incident investigations, and detailed inspections to manage risk, while creating value for the business. Provide leadership and oversight of the predictive and preventative maintenance and inspection tasks for the refinery. Assist in the training and development of engineers, supervisors, craft, and operators who directly administer preventative maintenance and operations driven reliability programs. Develop reliability strategies for critical assets and guide implementation of strategies including changes to predictive maintenance technologies, vibration monitoring, infrared thermography, oil analysis, ultrasound. Play a lead role in updating company compliance standards and best practice documents. Ensure quality Root Cause Failure Analysis (RCFA) investigations done for major failures and appropriate levels of investigations for smaller failures. Work closely with project engineering on new projects to ensure reliable, efficient, cost-effective equipment is purchased and installed. Work closely with Turnaround and Maintenance Planning to develop inspection and overhaul scopes for turnarounds and maintenance outages. Interpret data from piping & instrument diagrams, process flow diagrams, plot plans, piping isometrics, mechanical design information. Responsible for the creation and update of the yearly and 5-year reliability and integrity plan/budget. Manage the budget and personnel associated with any Special Emphasis Programs related to Mechanical Integrity. Oversee the reliability performance and corrective action tracking and reporting. Share lessons learned across the organization and company. Job Qualifications: Degree in Engineering or equivalent technical work experience. 15+ years in Refining or Petrochemical required. Prior supervisory experience required. Familiarity with industry process safety and environment regulations, work practices, and compliance strategies as well as knowledge of basic refinery processes, reliability principles, refining economics and basic budgeting and scheduling. This position should be familiar with fitness for service analysis, must be knowledgeable of NDE inspection techniques, and provide timely direction and coaching to maintenance and operation to acceptable repair techniques of stationary equipment. Must have developed proficiency in the interpretation and application of jurisdictional regulation and industry construction/inspection codes and standards such as ASME/NBIC, API, ASTM, ANSI, and TEMA. Must have working knowledge in Mechanical Integrity and Risk Based Inspections methodologies. We thank all respondents for their interest in PBF Holding Company LLC (“PBF Energy”), however, only those selected for an interview will be contacted. Please no phone calls or emails to any employee of PBF Energy about this requisition. Placement agencies or recruiters need not respond. All resumes submitted by search firms to any employee of PBF Energy via email, the Internet or in any method without a valid written search agreement will be deemed the sole property of PBF Energy. No fee will be paid in the event the candidate is hired by PBF Energy as a result of the referral or through other means. PBF Energy is an equal opportunity employer. We are committed to creating a diverse, inclusive environment. All qualified applicants will receive consideration for employment without regard to race, color, religious creed, sex, gender, gender identity or expression, sexual orientation, reproductive health decision making, national origin, ancestry, genetic information, physical or mental disability, medical condition, marital status, age, veteran and military status, or any other status protected by applicable law. We are committed to providing reasonable accommodation as required by law. #LI-KW1 About Us Welcome to PBF Energy (NYSE: PBF), one of the largest independent petroleum refiners and suppliers of unbranded transportation fuels, heating oil, petrochemical feedstocks, lubricants and other petroleum products in the United States. Our subsidiaries own and operate refineries located in California, Delaware, Louisiana, New Jersey, and Ohio. For more information on our companies, please visit our website at http://www.pbfenergy.com/.

About the Company

PBF Energy

PBF Energy (“PBF”) is one of the largest independent petroleum refiners and suppliers of unbranded transportation fuels, heating oil, petrochemical feedstocks, lubricants and other petroleum products in the United States.

PBF currently owns and operates six domestic oil refineries and related assets with a combined processing capacity, known as throughput, of over 1,000,000 bpd, and a weighted average Nelson Complexity Index of 12.8.

PBF Energy’s refineries are located in California, Delaware, Louisiana, New Jersey and Ohio. Our newest refinery is located in Martinez, California and processes a blend of domestic and international feedstocks to produce a high-value product slate. Martinez has a nameplate crude capacity of 157,000 barrels per day with a Nelson Complexity of 16.1. PBF’s other California refinery is located in Torrance, California and processes a blend of primarily heavy and medium crudes to produce a high-value product slate. The Torrance refinery has a nameplate crude capacity of 155,000 barrels per day with a Nelson Complexity index of 14.9. The Chalmette refinery was acquired by PBF Energy in 2015 and is located just outside of New Orleans, Louisiana. Chalmette is a 189,000 barrel per day, dual-train coking refinery with a Nelson Complexity of 12.7 and is capable of processing both light and heavy crude oil. The facility is strategically positioned on the Gulf Coast with strong logistics connectivity that offers flexible raw material sourcing and product distribution opportunities, including the potential to export products. Our East Coast refineries, at Delaware City and Paulsboro, have a combined refining capacity of 370,000 bpd and Nelson Complexity Indices of 11.3 and 13.2, respectively. These high-conversion refineries process primarily medium and heavy, sour crudes and have historically received the bulk of their feedstock via ships and barges on the Delaware River but have the capability to receive crude shipments via rail into crude rail unloading facilities at our Delaware City refinery. Our Midcontinent refinery, at Toledo, processes light, sweet crude, has a throughput capacity of 170,000 bpd and a Nelson Complexity Index of 9.2. The majority of Toledo’s WTI-based crude is delivered via pipelines that originate in both Canada and the United States. Since our acquisition of Toledo in 2011, we have added additional truck and rail crude unloading capabilities that provide feedstock sourcing flexibility for the refinery and enables Toledo to run a more cost-advantaged crude slate.

COMPANY SIZE

2,500 to 4,999 employees

INDUSTRY

Chemicals/Petro-Chemicals

FOUNDED

2010

WEBSITE

http://www.pbfenergy.com