Manufacturing Engineer

SUMMARY

The Manufacturing Engineer is responsible for developing the value stream within each work cell and implementing the following LEAN operating characteristics; standard work, 5S; Set-up reduction; continuous improvement; operator training, job rotation and defining operational metrics for the GEMBA.

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following: Other duties may be assigned.

• Create/update work instructions and standard work for assigned cells. Work with operators to document their processes, study the operations and work practices for improvements, and document findings.
• Quantify process improvements in terms of additional throughput, ergonomics, reduction in non-value added activity, set up reduction time, and quality improvements. Work with the operators to identify work center improvements.
• Analyze setup procedures for each assigned work area, documenting the current state and defining set up reduction opportunities, measure and implement. Implement a 5S process within each work cell; engaging the operators in this practice
• Promote a lean culture by leading kaizen events, hosting formalized training, and managing the improvement of the company's manufacturing process.
• Create, improve, document, and sustain processes improvements and be an advocate for change.
• Promote all Safety and 5-S policies and procedures; help run clean and safe work cells.
• Research and develop proposals for new equipment and machinery. Prepare cost justifications and payback analysis. Contract with outside services firms for machine installation and set-up.
• Supports the Operations teams to delivers the measurable results as defined.

QUALIFICATIONS

• Demonstrated ability to communicate with all levels of the organization in a professional and timely manner
• Ability to read and interpret instructional manuals and SOPs
• Strong analytical and problem solving skills
• Proficient understanding of LEAN tools such as value-stream mapping and establishing work standard
• Must have valid drivers license

EDUCATION and/or EXPERIENCE

• Bachelor's of Science degree in Mechanical, Manufacturing or Industrial Engineering
• 1-5 years' experience in a LEAN manufacturing environment.

LANGUAGE SKILLS

Ability to read, write, analyze, and communicate in English required. Communicate with other departments and upper management in a timely manner. Ability to respond to common inquiries or complaints from teammates in every level of the organization in a professional manner. Ability to effectively collect and present information to all teammates whether production or management.

WORK ENVIRONMENT

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While this position will consist of some office work, it is in a manufacturing facility. The employee is regularly required to be on the production floor and comply with the dress code and PPE requirement such as safety glasses with side shields and steel toed shoes. Temperatures and noise levels vary. Must be able to have flexibility to interact with all 3 shifts.

PHYSICAL DEMANDS

While performing the duties of this job, the employee is regularly required to walk, stand, sit, speak and hear. The employee frequently is required to reach with arms, hands, and use hands to finger, handle, or feel. The employee must frequently lift and/or move up to 20 pounds, occasionally lift and/or move greater than 20 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, and depth perception.