Job Summary
Maintain and repair mechanical and electrical systems throughout the facility; execute capital projects (installation, dismantling of equipment) and other various high-leveled maintenance tasks throughout the facility with the ability to work independently and efficiently to ensure timely production processes. Expected hours of work 40 hours a week with a varied shift schedule 8-10 hours shifts with occasional overtime and weekend hours. No travel required.
Duties and Responsibilities:
- Reassemble machines after the completion of repair or maintenance work.
- Start machines and observe mechanical operation to determine efficiency and to detect problems.
- Inspect or test damaged machine parts and mark defective areas or advise supervisors of repair.
- Lubricate or apply adhesives or other materials to machines, machine parts, or other equipment according to specific procedures.
- Install, replace, or change machine parts and attachments according to production specifications.
- Dismantle machines and remove parts for repair using hand tools, chain falls, jacks, cranes, or hoists.
- Record production, repair, and machine maintenance information.
- Maintain PM completion rate (aligned with MaintainX expectations).
- Read work orders and specifications to determine machines and equipment requiring repair or maintenance.
- Set up and operate machines and adjust controls to regulate operations.
- Transport machine parts, tools, equipment, and other material between work areas and storage, using cranes, hoists, or dollies.
- Collect and discard worn machine parts and other refuse in order to maintain machinery and work areas.
- Clean machines and machine parts, using cleaning solvents, cloths, air guns, hoses, vacuums, or other equipment.
- Adjust, install, fabricate, and make modifications of equipment to maintain or improve safety and quality of operational conditions or equipment efficiency.
- Comply and participate in regulatory, Carlisle, and departmental policies, procedures, and standards (PSM, safety protocols, COS)
- Troubleshoot control systems, servo drives, motors, HMI's and PlCs.
- Calibrate controls instrumentation.
- Maintain and enhance electrical and PLC troubleshooting.
- Provide technical training and leadership to Maintenance technicians I & II as needed.
- Articulate to vendors/engineer's machine issue to resolve technical issues.
- Handle and audit preventative maintenance procedures.
- Ability to create or improve preventative maintenance (PM) procedures
- Other duties as assigned.
Required Knowledge/Skills/Abilities:
- Knowledge of measuring gauges such as tape measures.
- Knowledge of various hand and power tools.
- Knowledge and use of micrometers, required use of digital multimeters and calipers.
- Prior experience operating a forklift.
- Working knowledge of electrical, pneumatic, and hydraulic systems.
- Ability to comprehend complex technical topics and specialized information.
- Effective communication and problem-solving skills.
- Understanding of basic math, reading, and writing skills.
- Ability to work under pressure to complete assigned tasks under stressful situations.
- Working knowledge of electrical codes including NEMA, etc. (NFPA 70E, Arc Flash)
- Industrial electrical AC/DC troubleshooting skills, including ability to utilize electrical instrumentation (megohmmeter).
- Complete knowledge of all plant equipment (level III).
- Ability to use hand& portable tools, gas and arc welder, forklift, pickup truck, testing equipment, tape measure, computer (shop floor and ERP).
Education and Experience:
- Required:
- Education - High School diploma or GED required or technical school.
- Obtain and maintain OSHA 10 Certification.
- Four to eight (4-8) years related maintenance experience; relevant Technical degree or certification.
- Previous experience in the following maintenance areas preferred: electrical, plumbing, carpentry and welding.
- Mechanical background with rotating equipment. Hydraulic and pneumatic.
- PLC Knowledge.
- Proven experience in electrical/mechanical troubleshooting.
- Obtain rigging training and certification (as needed)
- Obtain welding certification (as needed)
Working Conditions:
- Fast paced manufacturing environment where workers are exposed to both ambient/outside temperatures and dust; working with mechanical parts and pinch points; exposure to increased noise levels.
- Exposure to hazardous mechanical, electrical and chemical substances/equipment.
- Confined workspaces.
Physical Requirements:
OCCASIONALLY
FREQUENTLY
CONTINUOUSLY
(0-30%)
(31-60%)
(61-100%)
LIFTING OR CARRYING
X
X
X
X
X
PUSHING OR PULLING:
X
X
X
BENDING OR STOOPING
X
REACHING ABOVE SHOULDER LEVEL
X
DRIVING AUTOMATIC EQUIP. VEHICLES
X
OPERATE MACHINERY OR POWER TOOLS
X
CLIMBING (LADDERS, STAIRS, ETC.)
X
WALKING
X
STANDING
X
SITTING
X
WORKING IN EXTREME TEMPERATURES
X
REPETATIVE MOTION INCLUDING BUT NOT LIMITED TO: WRISTS, HANDS AND/OR FINGERS)
X
VISION
X
HEARING
X
DEXTERITY
X
HAND EYE COORDINATION
X
Personal Protective Equipment (PPE) Used:
- Eye and hearing protection is required at all times on the production floor.
- Safety toe shoes (steel/composite).
- Flame Resistant rated Maintenance uniform provided.
- Other PPE as defined by management within assigned department.