Lean Manufacturing Engineer

Magna International, Inc

Clinton, Tennessee

JOB DETAILS
SKILLS
Analysis Skills, Automotive Industry Action Group (AIAG), Automotive Technology, Chassis Engineering, Communication Skills, Continuous Improvement, Data Analysis, Data Quality, Detail Oriented, English Language, Environmental Management Systems, Environmental Work, Geometric Dimensioning and Tolerancing, High School Diploma, Higher Education, ISO (International Organization for Standardization), ISO 14001, Leadership, Lean Manufacturing, Line Balancing, Machine Tool, Maintain Compliance, Manufacturing, Manufacturing Engineering, Manufacturing Operations, Multitasking, Operational Improvement, Operational Strategy, Operational Support, Performance Metrics, Presentation/Verbal Skills, Problem Solving Skills, Process Failure Mode and Effects Analysis (PFMEA), Process Improvement, Product Engineering, Production Costing, Production Support, Production Volume, Productivity Management, Quality Engineering, Regulatory Compliance, Safety Systems, Safety/Work Safety, Six Sigma Green Belt, Staff Training, Standards Development, Statistics, Writing Skills
LOCATION
Clinton, Tennessee
POSTED
7 days ago
Job descriptions may display in multiple languages based on your language selection.

What we offer:

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.

Group Summary:

Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Job Responsibilities:

The Lean Manufacturing Engineer is responsible for driving continuous improvement initiatives across manufacturing operations to enhance productivity, reduce waste, and improve overall operational efficiency. This role focuses on implementing Lean principles, standardization, and data-driven improvements to support stable, efficient, and cost effective production processes in a high-volume manufacturing environment. The base line is the Mafact.

Responsibilities:

Supports Magna Operational Principles and Employee Charter criteria within context and position's scope of work supports EBM's ISO 45001 Occupational Health and Safety Management System, ISO 14001 Environmental Management System, IATF System, as well as Magna Safety and Magna Environmental Program requirements

  • Lead and support Lean initiatives (Kaizen, 5S, waste reduction)
  • Identify and eliminate non value added activities
  • Drive improvements in productivity, efficiency, and cost
  • Analyze production data to identify improvement opportunities
  • Monitor KPIs such as OEE, cycle time, scrap, and labor efficiency
  • Develop and track action plans based on data insights
  • Support line balancing and workflow optimization
  • Improve material flow and layout efficiency
  • Reduce bottlenecks and improve throughput
  • Develop and implement standardized work
  • Ensure process consistency and repeatability
  • Support visual management and shop floor organization
  • Work closely with Production, Quality, Engineering, and Maintenance
  • Support problem-solving activities (PSW)
  • Participate in audits and continuous improvement reviews
  • Train employees on Lean principles and tools
  • Promote continuous improvement culture across the plant
  • Facilitate Kaizen events and workshops
  • Communicate effectively across departments
  • Ensure compliance with IATF 16949, AIAG MSA, Control Plans, and PFMEA requirements.
  • Drive continuous improvement initiatives focused on measurement system robustness and fixture reliability.
  • Support and enforce compliance with IATF standards and ISO 14001 procedures.
  • Promote a safe and healthy work environment for employees, contractors, and visitors

Qualifications:

  • 5 years of experience in manufacturing or continuous improvement
  • Experience supporting production or process related activities
  • Exposure to automotive or high volume production preferred
  • Statistics
  • Experience supporting Lean initiatives or Kaizen events
  • Proven ability to lead and guide technical personnel.
  • Excellent attention to detail and data integrity.

Skills:

  • Excellent verbal and written communication skills
  • Ability to read, write, and speak English
  • Good communication skills
  • Knowledge of Lean Manufacturing principles (5S, Kaizen, VSM)
  • Understanding of KPIs (OEE, cycle time, efficiency)
  • Ability to manage multiple priorities
  • Hands on approach and willingness to work on the shop floor
  • Problem solving and analytical thinking
  • Ability to influence teams and drive change

Education:

  • High School Diploma required
  • Bachelor's degree (Mechanical, Mechatronics or Industrial) required
  • College-level courses and technical background in quality and/or statistical sciences required
  • Combination of job experience and education equivalent to four-year degree desired

Technical Education:

  • Strong knowledge of GD&T
  • Lean Manufacturing Principles and Kaizen
  • Six Sigma (Green Belt)
  • Knowledge of IATF 16949 requirements and Core Tools (MSA, SPC, PFMEA, Control Plan)
  • Statistical ana

About the Company

M

Magna International, Inc

We are a leading global automotive supplier with 347 manufacturing facilities and 94 product development, engineering and sales centres in 27 countries. We have over 159,000 employees focused on delivering superior value to our customers through innovative processes and World Class Manufacturing.
COMPANY SIZE
10,000 employees or more
INDUSTRY
Automotive and Parts Mfg
FOUNDED
1957
WEBSITE
http://www.magna.com/