Lead Engineer - BFGT

Role: Senior Engineer

Required Skills: Design

Qualification: BACHELOR OF COMPUTER SCIENCE

Experience: 10 - 25 Years

Function: TECHNOLOGY

Apply By: 2026-12-29

Must-Have Technical / Functional Skills

• Expertise in the design of bumper fascia, grilles, and exterior trim parts using Siemens NX, including

Class-A/B/C surfaces and DES (Design Execution) sections.

• Strong understanding of plastic component manufacturing and assembly requirements, including uniform wall

thickness, draft, sink-mark control, tooling feasibility (gates, sliders, and lifters), and warpage reduction.

Maintain complete parametric models, section cuts, and typical construction consistent with applicable

engineering standards and best practices.

• Drive integration of assigned components into the PDM tool and ensure compatibility with adjacent

commodities.

• Apply DFM standards for injection molding and other plastic-component manufacturing processes.
• Use available tools and reports, such as mold-flow and Siemens NX analysis, to refine designs and resolve

issues before release.

• Set up and communicate die vectors, die line-ups, and regulatory and perceived-quality (PQ) requirements with

suppliers and subject-matter experts.

• Check clearances and interference for all mating and background parts, including mounting, assembly paths,

tire flops, weld-gun access, and tooling considerations.

• Support all variant synchronization events with math readiness, gap and clearance integration, and issue

resolution.

Roles & Responsibilities

• Technical liaison with customer and internal engineering teams; represent the engineering team in product

development meetings.

• Collaborate with cross-functional teams, including CAE, manufacturing, materials, NVH, safety, and suppliers.
• Ensure compliance with industry standards, safety regulations, best practices, and sustainability goals.
• Provide technical documentation and design specifications.

Generic Managerial Skills

• Ability to communicate constructively, navigate stakeholder priorities, and make sound decisions in challenging

situations.

• Good communication and presentation skills.
• Coordination skills.
• Ability to measure and manage work.

Salary Range: $90,000 - $100,000 per year

TCS Employee Benefit and Summary:

Discretionary Annual Incentive.

Comprehensive Medical Coverage: Medical & Health, Dental & Vision, Disability Planning & Insurance, Pet Insurance Plans.

Family Support: Maternal & Parental Leaves.

Insurance Options: Auto & Home Insurance, Identity Theft Protection.

Convenience & Professional Growth: Commuter Benefits & Certification & Training Reimbursement.

Time Off: Vacation, Time Off, Sick Leave & Holidays.

Legal & Financial Assistance: Legal Assistance, 401K Plan, Performance Bonus, College Fund, Student Loan Refinancing.