Lead Controls & Reliability Service Engineer

ATS - Industrial Maintenance

  • Milwaukee, WI
  • 5 days ago

    Highlights

    Diagnose issues by observing machines in operation; disassemble to access and remove defective parts; inspect components; adjust functional parts and control instruments; repair or replace; validate with electrical and mechanical tests; recondition and repair machine tools. Capture knowledge: complete service reports and system entries, write clear narratives of findings and performance data, and compile technical manuals plus operating/maintenance procedures for equipment upgrades and automation integrations.

    Numbers & Facts

    LocationMilwaukee, WI

    Description

    Make manufacturing run better—every visit, every fix, every improvement

    In this leadership-leaning field role, you’ll be the force that restores uptime, advances preventative strategies, and mentors others—while tackling the toughest control-system and electro-mechanical problems on the floor.

    The impact you’ll have

    • Diagnose issues by observing machines in operation; disassemble to access and remove defective parts; inspect components; adjust functional parts and control instruments; repair or replace; validate with electrical and mechanical tests; recondition and repair machine tools.
    • Elevate reliability by sourcing parts and supplies, evaluating alternatives for superior cost and performance, and packaging retrofits, upgrades, or alternate functions.
    • Establish the standard: independently perform maintenance to industry norms and author maintenance standards and instructions for altered or new equipment.
    • Advise customer teams on maintenance optimization, reliability approaches, and PM processes.
    • Perform precision machining (lathe, drill press, grinder, and more) and welding to fabricate or repair components.
    • Resolve the hardest problems by altering, troubleshooting, and analyzing complex control systems—software, hardware, and configuration included.
    • Harness advanced maintenance technologies to collect performance data, detect trends, and drive recommendations.
    • Capture knowledge: complete service reports and system entries, write clear narratives of findings and performance data, and compile technical manuals plus operating/maintenance procedures for equipment upgrades and automation integrations.
    • Grow others: mentor lower-level technicians, provide leadership within project teams, deliver on-the-job training, and lead technical development programs for coworkers and customers.
    • Work safely and professionally: follow all safety policies, rules, regulations, instructions, and guidelines; practice situational awareness and address unsafe behaviors/conditions; align with customer contractor codes of conduct and housekeeping standards.

    Your background

    • High school diploma or GED.
    • Associate degree (technical focus) with 12+ years of related industry experience, or 15+ years of industry experience.
    • End-to-end understanding of electrical, mechanical, fluid power, and control systems; proven ability to analyze, design alternatives, and execute repairs.
    • Hands-on with basic and specialized tools, plus relevant programming software.
    • Comfort with extensive travel across local, national, and international sites.

    Bonus experience

    • Condition-based maintenance, precision mechanical alignment, process equipment upkeep, and automation integration.
    • Significant PLC expertise, field device troubleshooting, electrical drives and motors, and motion control systems.

    Core strengths

    • Communications
    • Customer Focus
    • Personal Discipline
    • Safety

    Where and how you’ll work

    • Physical demands include regular standing, walking, fine manual work, reaching, climbing via ladders or lifts, balancing, stooping, kneeling, crouching, or crawling in confined spaces, and communicating effectively.
    • Occasional sitting and lifting/moving items exceeding 50 pounds.
    • Regular use of close and color vision.
    • Occasional exposure to outdoor weather and electrical shock risk.
    • Factory environments are typically very loud, with potential exposure to hazardous materials and greasy or slippery floors.

    Technical proficiencies

    • Mechanical troubleshooting
    • 120/208/240/480 VAC systems
    • Electrical troubleshooting
    • Electrical repair
    • High-voltage systems
    • Industrial electrical experience
    • Machine safety inspections

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