Hardware Reliability And Materials Validation Engineer / Technician

Tata Consultancy Services Ltd

Fremont, CA

JOB DETAILS
SALARY
$70,000–$120,000 Per Year
SKILLS
Adhesives, Analysis Skills, Asset Management, Atlassian JIRA, Bug Tracking/Defect Management, Calibration, Communication Skills, Computer Engineering, Cross-Functional, Data Analysis, Data Processing, Design Verification, Electromechanical Assembly, Environmental Health, Equipment Maintenance/Repair, Establish Priorities, Facilities Engineering, Facilities Management, Failure Analysis, Fault Management, Hardware Components, Hardware Quality Assurance, Identify Issues, Instrumentation, Laboratory, Laboratory Management, Laboratory Operations, Laboratory Testing, Maintain Compliance, Materials Engineering, Materials Planning, Materials Testing, Mechanical Design, Mechanical Testing, Metrics, Metrology, Organizational Skills, Presentation/Verbal Skills, Preventative Maintenance, Problem Solving Skills, Purchase Orders, Purchasing/Procurement, Quality Assurance Methodology, Reliability Testing, Reporting Dashboards, Research & Development (R&D), Root Cause Analysis, Safety Compliance, Safety Standards, Safety/Work Safety, Spreadsheets, Standard Operating Procedures (SOP), Status Reports, Stewardship, Surface Preparation and Characterization, Technical Presentation, Technical Writing, Test Data, Test Design, Test Fixtures, Test Lab, Test Plan/Schedule, Testing, Validation Testing, Vendor/Supplier Management, Vendor/Supplier Planning, Vendor/Supplier Relations, Writing Skills
LOCATION
Fremont, CA
POSTED
6 days ago

Must Have Technical/Functional Skills

We are seeking a versatile and proactive Hardware Reliability & Materials Lab Engineer / Technician to join our hardware engineering team. In this role, you will be responsible for executing diverse environmental, thermal, mechanical, and chemical validation tests on high-tech hardware components and sub-assemblies. Beyond hands-on test execution, you will act as a core steward of laboratory operations-overseeing equipment upkeep, coordinating vendor maintenance schedules, tracking lab procurement, and upholding strict laboratory safety standards.

  • An equivalent combination of an Associate's degree/technical certification and 3+ years of hands-on experience in an R&D or hardware reliability testing laboratory.
  • Environmental & Mechanical Testing Proficiency: Demonstrated hands-on expertise operating environmental test chambers (thermal, humidity, salt fog/corrosion, UV/weathering) and mechanical testing instrumentation (tensile/compression load frames, vibration shakers, adhesion/peel testers).
  • Analytical & Metrology Skills: Strong foundational knowledge of analytical metrology and materials characterization techniques (surface energy/contact angle measurements, chemical compatibility testing, optical inspection, and visual failure analysis).
  • Lab Operations & Safety Acumen: Proven track record in laboratory operations coordination, equipment troubleshooting, asset tracking, vendor management, and strict adherence to laboratory EHS and chemical safety guidelines.
  • Communication & Software Aptitude: Excellent verbal and written communication skills with proficiency in data analysis spreadsheets, issue tracking software (e.g., Jira, bug trackers), and authoring clear technical documentation and SOPs.

Roles & Responsibilities

  • Comprehensive Hardware & Materials Testing: Plan, set up, and execute environmental, thermal, mechanical, and chemical reliability tests (e.g., accelerated weathering, cyclic corrosion, temperature/humidity cycling, vibration/shock, and tensile/compression testing) on raw materials, coatings, adhesives, and electromechanical assemblies.
  • Surface & Optical Characterization: Conduct precision physical and surface measurements (including contact angle metrology, roll-off angle characterization, peel strength adhesion, and coating degradation analysis) to validate component durability against engineering specifications.
  • Laboratory Stewardship & Operations: Oversee general laboratory upkeep, maintain equipment calibration schedules, coordinate facility infrastructure upgrades, track lab purchases and purchase orders (POs), and maintain reliability testing tracking dashboards.
  • Failure Analysis & Issue Tracking: Perform root-cause failure analysis on degraded or damaged parts post-testing, document empirical observations, file comprehensive bug reports, and track issues to resolution across cross-functional engineering teams.
  • Test Method & SOP Advancement: Develop, refine, and standardize Standard Operating Procedures (SOPs) and assist in designing custom test fixtures to streamline laboratory workflows and expand gener al hardware verification capabilities

Day-to-Day Activities

  • Test Profile Configuration & Execution: Prepare experimental samples, program multi-stage test profiles on environmental test chambers and mechanical test frames, monitor active test progress, and perform scheduled interim inspections.
  • Data Processing & Reporting: Extract, post-process, and synthesize experimental test data; generate clear weekly status reports, maintain laboratory tracking metrics, and present technical findings during regular team operations syncs.
  • Equipment Upkeep & Troubleshooting: Perform routine preventative maintenance on laboratory chambers and test fixtures, diagnose instrumentation faults, and interface with external equipment vendors and facility engineers for specialized repairs.
  • Cross-Functional Handoffs & Planning: Collaborate closely with mechanical design, materials engineering, and component leads to align on incoming sample handoffs, test prioritization, and design verification test (DVP) schedules.
  • Lab Organization & Safety Compliance: Maintain a clean, organized, and safe laboratory working environment, participate in regular Environmental Health and Safety (EHS) site walks, and ensure proper chemical handling and storage.

Salary Range: $70,000-$120,000 a year

About the Company

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Tata Consultancy Services Ltd