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Flexo Folder Gluer Operator Assistant

Equiliem

Cerritos, CA

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JOB DETAILS
SALARY
$25–$30 Per Hour
SKILLS
Adhesives, CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), Calibration, Color Printing, Continuous Improvement, Cross-Functional, Customer Support/Service, ERP (Enterprise Resource Planning), Extrusion, Housekeeping/Cleaning, ISO (International Organization for Standardization), Identify Issues, Lean Manufacturing, Lift/Move 50 Pounds, Maintenance - Electrical, Manufacturing, Manufacturing Systems, Manufacturing/Industrial Processes, Metal Cutting, Metrics, Microsoft Office, Onboarding, Order/Customer Fulfillment, Physical Demands, Preventative Maintenance, Printing, Product Safety, Product/Service Launch, Production Specifications, Production Systems, Productivity Management, Prototyping, Quality Assurance, Quality Metrics, Record Keeping, Root Cause Analysis, Safety/Work Safety, Sales, Standard Operating Procedures (SOP), Startup, Time Management, Tool and Die Manufacturing
LOCATION
Cerritos, CA
POSTED
8 days ago
Position Summary:
We are seeking an experienced and motivated Flexo Folder Gluer Operator Assistant to join our high-performance production team within the corrugated packaging industry. This position plays a vital role in assisting in the operation of multi-color flexographic printing presses integrated with rotary die cutting, folding, and gluing systems. The ideal candidate will have a background in flexo press setup and converting operations and knowledge of box manufacturing processes. This is a hands-on role focused on safety, product quality, and maximizing up time in a fast-paced, high-volume environment.
Major Responsibilities:
  • Member of a a press crew of 3 or more team members with a strong emphasis on safety, quality assurance, housekeeping, and machine performance.
  • Assist in collaborating cross-functionally with Design, Client Services, Scheduling, Sales, and Maintenance teams to ensure efficient job setups and on-time order fulfillment aligned with customer specifications.
  • Assist in the operation and set up a variety of Flexo Folder Gluer equipment (e.g., Ward, Bobst, Martin, Göpfert, or equivalent) per production specifications and work orders.
  • Assist in the configuration and fine-tune machine components including:
  • Print decks (anilox rolls, doctor blades, ink pans)
  • Registration systems, die cut sections, and slotting knives
  • Feeder, folding arms, vacuum transfer, and delivery sections
  • Glue systems (cold or hot melt, extrusion nozzles, pattern controllers)
  • Compression and bundling systems
  • Assisting in performing detailed inspections of incoming board stock and in-process production to meet internal quality standards and customer expectations (ISO/GFSI compliance where applicable).
  • Assist in monitoring and optimizing press run speeds, ink and glue application, registration accuracy, and folding alignment to minimize waste and maximize output.
  • Escalate complex mechanical or electrical issues to the Maintenance Team and provide accurate feedback for root cause analysis.
  • Accurately record production output, waste, downtime codes, and other job metrics into ERP systems (e.g., Amtech, ScoreKeeper, or similar).


Daily Responsibilities:
  • Assist in conducting complete machine setups including print plate mounting, anilox selection, viscosity checks, and folder/gluer calibration.
  • Assist in performing startup checks for print quality, board integrity, glue application, and die cut accuracy.
  • Input real-time data into production systems, including shift performance, downtime reasons, and quality rejects.
  • Perform housekeeping tasks in compliance with 5S standards and lean practices.
  • Maintain ink and glue systems by checking viscosity, cleanliness, and proper flow.
Weekly Responsibilities:
  • Help in coordinating with Maintenance and Supervision to perform and schedule preventative maintenance tasks such as:
  • Help with lubrication, belt tensioning, anilox roll cleaning, and inspection of folding elements.
  • Provide feedback on setup times, job changeovers, and identify opportunities for standard work improvements.
  • Support onboarding and training of new Flexo crew members and cross-train on auxiliary equipment (e.g., rotary die cutters, stackers).
  • Actively participate in toolbox talks and safety meetings.

As-Needed Responsibilities:
  • Participate in Kaizen events, SOP updates, and operator-led quality audits.
  • Assist with customer trial runs, prototyping, or first-article inspections for new product launches.
  • Ensure proper handling, labeling, and disposal of inks, adhesives, and corrugated scrap per company and environmental guidelines.
  • Other duties as assigned

Skills & Qualifications:
  • Strong mechanical aptitude with experience troubleshooting and fine-tuning high-speed flexographic printing and folding/gluing lines.
  • Solid understanding of corrugated board grades, flute profiles, and how substrate characteristics impact print, fold, and glue performance.
  • Experience with multi-color flexo systems (2-4+ color decks), inline rotary die cutting, and folder-gluer operation.
  • Proficient in reading job tickets, CAD drawings, die lines, and customer print specs.
  • Competence in Microsoft Office, ERP systems, and manufacturing reporting tools.
  • Familiarity with LEAN manufacturing, 5S, and continuous improvement practices.

Physical Requirements:
  • Ability to stand, bend, and lift for extended periods.
  • Must be able to lift up to 50 lbs and operate equipment in a manufacturing environment.
  • Tolerance to noise, dust, and adhesives commonly found in corrugated facilities.

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