Flatbed Die Cut Operator

Position Summary:

The Flat Bed Die Cut Operator is responsible for the efficient and safe setup, operation, and maintenance of a Corrugated flatbed die cutter. This role ensures production meets quality and safety standards, with a focus on high-end materials such as litho labels, high hold-out substrates, and channel scoring applications.

Major Responsibilities:

·       Operate a Corruagted flatbed die cutter to convert corrugated sheets into high-quality finished products.

·       Follow safety protocols, including proper Lockout/Tagout (LOTO) procedures.

·       Perform accurate machine setups and make-readies, including mounting and demounting die boards, stripping jigs, and ejection rubber assemblies.

·       Ensure products meet specifications by inspecting during production and making needed adjustments.

·       Identify and troubleshoot issues related to channel scoring, knicking rules, patching, and other die cutting functions.

·       Maintain a clean and organized work area; eliminate safety hazards.

·       Collaborate with team members and supervisors to meet production goals and resolve equipment or material issues.

Daily Responsibilities:

·       Conduct pre-shift inspections of the Bobst machine and report any concerns.

·       Review job tickets and verify materials, dies, and tools match requirements.

·       Perform machine setups, including, channel scoring alignment, registration for litho labels, adjustments for high hold-out substrates, etc.

·       Monitor production runs for quality, ensuring accurate cuts, proper score depths, and no material defects.

·       Make real-time adjustments to maintain die cut accuracy and quality.

·       Enter accurate production data and downtime into the tracking system.

·       Complete daily production and quality control reports.

Weekly Responsibilities:

·       Inspect and clean dies, stripping components, and support tools.

·       Coordinate with maintenance for scheduled service or preventative maintenance tasks.

·       Review weekly quality results with supervisor or lead operator to identify areas for improvement.

·       Participate in weekly team meetings to discuss production goals, safety updates, and quality trends.

·       Perform tool and equipment inventory checks and report needs for resupply or repair.

As-Needed Responsibilities:

·       Fill in as lead operator during vacations, training days, or absences.

·       Attend mandatory safety and compliance training sessions.

·       Assist with process improvements and trials on new materials or cutting methods.

·       Train new assistants or operators on proper setup and operation.

Skills & Qualifications:

·       Mechanical aptitude with a willingness to learn machine setup and adjustments.

·       Proficient in Channel scoring, Die cutting litho-laminated labels and handling high hold-out materials

·       Ability to follow verbal and written instructions with attention to detail.

·       Strong work ethic, team-oriented attitude, and good communication skills.

·       Basic computer skills for data entry and use of ERP or manufacturing software.

·       Ability to read job tickets and perform simple math for measurements and quality checks.

Education & Experience:

·       High school diploma or equivalent required.

·       5 years of experience in a manufacturing or packaging environment preferred.

·       Experience with corrugated or folding carton production is a plus.

·       Willingness to pursue additional training to advance into an Operator role.

Physical Requirements:

·       Ability to stand, bend, and lift for extended periods.

·       Must be able to lift up to 50 lbs. and operate equipment in a manufacturing environment.

·       Tolerance to noise, dust, and adhesives commonly found in corrugated facilities.

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