Engineer- Principal Rubber Materials

Trelleborg Sealing Solutions

  • Aurora, Ohio
  • 5 days ago

    Highlights

    Maintain and continuously refine existing formulations to ensure consistency, quality, and alignment with evolving material availability and customer needs. Lead Value‑Add/Value‑Engineered (VAVE) initiatives by evaluating alternative raw materials, optimizing formulations, and improving process efficiency.

    Numbers & Facts

    LocationAurora, Ohio

    Description

    Job description:

    1. Summary of the role

    Technical Leadership & Material Expertise

    • Act as the subject-matter expert on rubber materials, formulations, and processing interactions.
    • Analyze how raw materials, mixing parameters, and downstream processes affect compound performance.
    • Evaluate the consequences of formulation or process changes and provide clear guidance to stakeholders.
    • Support quality, purchasing, and customer-facing teams with technical insight and problem-solving.

    Compound Development Ownership

    • Lead the full lifecycle of compound development—from initial concept and formulation through pilot trials and full-scale production.
    • Maintain accountability for performance, manufacturability, cost, and customer satisfaction at every stage.
    • Document development work, testing results, and decision rationales to ensure traceability and continuous improvement.

    R&D Mixing Lab Leadership

    • Establish, equip, and operate an R&D mixing laboratory to support innovation, testing, and rapid prototyping.
    • Develop lab procedures, safety protocols, and testing workflows aligned with production requirements.
    • Use the lab to accelerate development cycles, validate new materials, and troubleshoot production issues.

    Collaboration with Mixing Facility

    • Partner closely with the mixing facility and team to align capabilities, processes, and development needs.
    • Ensure smooth scale-up from lab to production by coordinating trials, optimizing parameters, and validating performance.
    • Provide technical training, guidance, and support to mixing personnel as needed.

    2. Tasks and Responsibilities

    Core Responsibilities

    Formulation & Recipe Development

    • Develop new rubber formulations and compound recipes tailored to performance, processing, and cost requirements.
    • Maintain and continuously refine existing formulations to ensure consistency, quality, and alignment with evolving material availability and customer needs.

    Cost Optimization & VAVE

    • Identify and execute material‑based cost‑reduction opportunities without compromising performance.
    • Lead Value‑Add/Value‑Engineered (VAVE) initiatives by evaluating alternative raw materials, optimizing formulations, and improving process efficiency.

    Project Leadership

    • Drive technical and cross‑functional projects from concept through implementation, ensuring alignment with timelines, deliverables, and business objectives.
    • Coordinate with purchasing, quality, production, and customer teams to ensure smooth execution and clear communication.

    R&D Lab Development

    • Build and develop an R&D laboratory to support formulation work, testing, and rapid prototyping.
    • Establish lab workflows, equipment needs, safety practices, and testing capabilities that mirror or support production processes.

    Team & Meeting Leadership

    • Lead technical discussions, cross‑functional meetings, and project reviews with clarity and authority.
    • Facilitate collaboration across departments to ensure alignment on materials, processes, and development priorities.
    • Work cross-functionally with Application Engineering and Sales to translate customer needs into innovative material solutions that enable growth.

    Continuous Improvement

    • Champion continuous improvement initiatives across formulation, mixing, testing, and production processes.
    • Use data, testing results, and root‑cause analysis to drive improvements in quality, performance, and efficiency.

    Technical Communication & Presentations

    • Prepare and deliver clear, compelling presentations for internal teams, leadership, and customers.
    • Translate complex technical information into actionable insights for non‑technical stakeholders.

    Data Analysis & Reporting

    • Analyze test results, production data, and material performance trends to guide decision‑making.
    • Compile concise, well‑structured summaries and technical reports that document findings, conclusions, and recommendations.

    3. Education and Experience

    • Bachelor’s/Masters Degree and min. 5 years experience.
    • Polymer Science / Polymer Engineering
    • Chemical Engineering
    • Materials Science & Engineering
    • Chemistry
    • 3–10+ years of rubber compounding or materials development experience
    • Hands‑on exposure to mixing, testing, and processing
    • Experience working with production teams, quality, purchasing, and customers
    • Proven ability to lead projects and solve complex material problems

    4. Competences

    Communication Excellence

    • Communicates clearly, confidently, and professionally in both written and verbal formats.
    • Tailors communication to technical and non‑technical audiences, ensuring alignment and understanding across teams.

    Integrity & Confidentiality

    • Demonstrates trustworthiness when handling sensitive technical, commercial, or customer information.
    • Maintains discretion and adheres to ethical standards in all interactions.

    Problem‑Solving Capability

    • Approaches challenges with a structured, logical mindset.
    • Identifies root causes quickly and develops practical, data‑driven solutions.

    Analytical Thinking

    • Interprets complex data, test results, and material behavior to guide decisions.
    • Uses critical thinking to evaluate options, anticipate consequences, and optimize outcomes.

    Independence & Initiative

    • Works effectively with minimal supervision, taking ownership of tasks and decisions.
    • Proactively identifies opportunities for improvement and drives them forward.

    Responsibility & Accountability

    • Takes full responsibility for commitments, deliverables, and outcomes.
    • Follows through consistently and maintains high standards of quality and reliability.
    • Maintains a holistic view of materials, processes, cost drivers, and customer requirements.

    5. Key Interfaces and Stakeholders

    • Describe which interfaces and stakeholders the position will have in the job. (For example outside customers, R&D internally, manager, peers).

    Operations

    • · Collaborates closely with production teams to ensure formulations run efficiently at scale.
    • · Supports troubleshooting, process optimization, and alignment between lab development and factory capability.

    Sales

    • · Provides technical insight to support customer discussions, quotations, and new business opportunities.
    • · Ensures sales teams understand material capabilities, limitations, and value propositions.

    Development / Engineering

    • · Works jointly on new product introductions, design changes, and performance requirements.
    • · Develop innovative material solutions that drive sustainable growth.
    • · Aligns material choices with engineering needs and long‑term product strategies.

    Customers

    • · Serves as a technical contact for material performance, testing, and issue resolution.
    • · Translates customer requirements into actionable formulation and process decisions.

    Operators

    • · Engages with mixing, extrusion, molding, and testing operators to understand real‑world challenges.
    • · Provides guidance, training, and feedback to ensure consistent execution of material specifications.

    Purchasing

    • · Partners on raw material selection, supplier qualification, and cost‑reduction initiatives.
    • · Ensures material choices balance performance, availability, and commercial targets.

    Suppliers

    • · Maintains strong relationships with raw material suppliers to stay informed on new technologies, pricing, and supply chain risks.
    • · Evaluates supplier data, samples, and technical support for formulation development.

    Quality Control (QC)

    • · Works with QC to define testing requirements, interpret results, and maintain material consistency.
    • · Supports investigations, audits, and corrective actions related to material performance.

    6. Geography to cover and travel requirements

    • Indicate if the responsibility is global/international/country/or local. Indicate if travelling or off site work days are required and give an estimation of days per year.
    • 50% travel

    7. Behavioral Characteristics

    • Describe personality traits important for success in the position. (Examples: flexibility, integrity, creativity, goal orientation, cooperation, initiative taking).

    Flexibility

    • · Adapts quickly to changing priorities, customer needs, and production realities.
    • · Maintains effectiveness in fast‑paced environments where materials, timelines, or requirements may shift.

    Engagement & Initiative

    • · Shows genuine commitment to projects, teams, and organizational goals.
    • · Demonstrates high energy, curiosity, and a proactive approach to solving challenges and driving progress.

    Team Orientation

    • · Collaborates effectively across departments, fostering trust and shared ownership.
    • · Supports colleagues, encourages open communication, and contributes to a positive team culture.

    Emotional Intelligence

    • · Understands and manages personal emotions while responding constructively to others.
    • · Navigates conflict, feedback, and high‑pressure situations with composure and empathy.
    • · Builds strong relationships through active listening, respect, and awareness of diverse perspectives.

    8. Key Performance Indicators

    Compound Development & Innovation

    • · Develop a targeted number of new or improved rubber compounds per year, aligned with customer needs and internal growth objectives.
    • · Ensure new formulations meet performance, processing, and cost requirements while transitioning smoothly from lab to production.
    • · Maintain and continuously improve existing formulations to enhance quality, consistency, and manufacturability.

    Cost Optimization & Value Engineering

    • · Achieve annual price improvements on existing compounds through material substitutions, formulation optimization, and VAVE initiatives.
    • · Deliver quantifiable cost savings without compromising performance or customer satisfaction.
    • · Support Purchasing with technical insights that strengthen supplier negotiations and material strategy.

    Process Efficiency & Mixing Performance

    • · Reduce mixing cycle times through formulation refinement, improved dispersion, and process optimization.
    • · Increase throughput and reduce variability by aligning material behavior with equipment capabilities.
    • · Partner with Operations to validate improvements and ensure repeatability at production scale.

    Technical Problem‑Solving & Analytical Rigor

    • · Diagnose material, process, and performance issues using structured problem‑solving and data‑driven analysis.
    • · Provide timely, accurate technical guidance to internal teams and customers.
    • · Compile clear summaries, reports, and recommendations based on testing and evaluation.

    Cross‑Functional Collaboration & Stakeholder Engagement

    · Maintain strong working relationships with Operations, Sales, Development, QC, Purchasing, Suppliers, and Customers.

    · Lead meetings, technical reviews, and project discussions with clarity and confidence.

    · Ensure alignment across departments on formulation changes, development timelines, and performance expectations

    Leadership, Initiative & Continuous Improvement

    · Demonstrate ownership of projects, timelines, and outcomes with minimal supervision.

    · Drive continuous improvement initiatives in materials, processes, and testing methodologies.

    · Contribute to a collaborative, team‑oriented environment through engagement, flexibility, and emotional intelligence.

    Communication & Professional Conduct

    · Deliver clear, concise written and verbal communication tailored to diverse audiences.

    · Handle confidential information with integrity and professionalism.

    · Present technical findings, project updates, and recommendations in a structured, compelling manner.

    NOTE: This job description is not intended to be all-inclusive. Employees may perform other related duties as required to meet the ongoing needs of the organization.

    Benefits:

    • 401(k)
    • 401(k) matching
    • Dental insurance
    • Life insurance
    • Paid time off
    • Tuition reimbursement
    • Vision insurance

    Work Location: In person

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