Engineer, Material Flow
Location: Warsaw, Indiana
Relocation Assistance: Available
Position OverviewOur client is seeking a highly driven Engineer, Material Flow to lead the design, analysis, and continuous improvement of material flow systems across warehouse and manufacturing operations. This role is responsible for developing and implementing strategies that improve material delivery efficiency, factory logistics, productivity, and overall operational performance.The ideal candidate will have experience in high-volume manufacturing environments and a strong understanding of material flow design, material handling systems, inventory replenishment strategies, and Lean manufacturing principles. This position requires close collaboration with cross-functional teams and the ability to manage projects from concept development through implementation and operational support.Work AuthorizationApplicants must be authorized to work in the United States on a permanent basis. Sponsorship is not available for this position.Candidates must be willing to relocate to Warsaw, Indiana. Relocation assistance is provided.Key Responsibilities
- Design, develop, and optimize material flow processes from receiving and warehouse operations to production point-of-use locations.
- Implement and improve lineside replenishment systems, including eKanban and other automated material call strategies.
- Develop and maintain warehouse, storage, and production floor layouts to maximize efficiency, material accessibility, and space utilization.
- Partner with Manufacturing, Logistics, Quality, Supply Chain, Purchasing, Information Technology, and external suppliers to support production goals.
- Lead the implementation and continuous improvement of pull systems that maintain appropriate inventory levels while minimizing waste.
- Develop and maintain Plan for Every Part (PFEP) documentation, including packaging, transportation methods, storage requirements, and replenishment strategies.
- Analyze material movement and production constraints using modeling and simulation tools to identify bottlenecks and optimize flow.
- Manage material handling equipment projects from concept through deployment, including forklifts, tuggers, automated guided vehicles (AGVs), carts, racks, and low-cost automation solutions.
- Evaluate emerging technologies and warehouse optimization strategies, developing data-driven business cases and return-on-investment analyses.
- Support cost reduction initiatives through improved material presentation, workstation density, and logistics efficiency.
- Apply Lean Manufacturing principles including waste elimination, line balancing, error-proofing, and continuous improvement methodologies.
- Present recommendations, project updates, and business cases to leadership while supporting capital and operating budget planning.
Required Qualifications
- Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Supply Chain Management, or a related technical field.
- Minimum of 3 years of experience in material flow engineering, logistics engineering, industrial engineering, or a similar manufacturing-focused role.
- Experience supporting high-volume manufacturing operations, preferably within automotive or comparable production environments.
- Proven track record managing material handling equipment and logistics projects from planning through operational launch.
- Proficiency with AutoCAD, ERP/MRP systems, Microsoft Office applications, and material flow analysis tools.
- Strong analytical and problem-solving skills with the ability to use data to drive decision-making.
- Effective project management and organizational skills.
- Excellent communication and presentation abilities.
- Self-motivated with the ability to work independently while managing multiple priorities.
- Ability to succeed in a fast-paced, cross-functional environment.
Preferred Qualifications
- Master's degree in Engineering, Supply Chain, Operations, or a related discipline.
- Experience implementing fork-free material delivery strategies.
- Knowledge of AGV/AGC systems, kitting operations, sequencing processes, and lean lineside material presentation.
- Familiarity with Warehouse Management Systems (WMS) and material tracking technologies.
- Experience supporting greenfield manufacturing, plant launches, or rapid-growth production environments.
Physical Requirements
- Ability to travel up to 20% as required.
- Ability to lift up to 35 pounds.
- Ability to stand, walk, bend, and perform repetitive activities for extended periods within a manufacturing environment.
Why Join Us?This is an opportunity to play a key role in shaping material flow strategies within a growing manufacturing organization. The successful candidate will have a direct impact on operational efficiency, inventory management, and production performance while working alongside teams committed to innovation, continuous improvement, and operational excellence.The organization values:
- Safety First
- Customer Focus
- Teamwork and Collaboration
- Continuous Improvement
- Resourcefulness and Accountability
- Respect and Integrity
- Building a Positive Long-Term Impact
This position offers the opportunity to help build scalable material flow systems that support future growth, operational excellence, and world-class manufacturing performance. #IND1#ZR