Director, Advanced Tooling, Advanced Manufacturing & Automation

Continental Structural Plastics

  • Auburn Hills, Michigan
  • 2 days ago

    Highlights

    Drive innovation into the tooling portfolio - evaluating new materials, processes, and design methodologies (e.g., additive manufacturing, simulation-driven design, modular/reconfigurable tooling) to improve cost, speed, and performance. Develop and administer a formal vendor evaluation program - scoring suppliers on quality, cost, delivery, engineering capability, and responsiveness - to guide sourcing decisions and build a preferred supplier base.

    Numbers & Facts

    LocationAuburn Hills, Michigan

    Description

    Teijin Automotive Technologies is an innovative and full-service Tier One supplier with a global presence and emphasis in development for lightweight technologies. Teijin Automotive offers employees the opportunity to join a leading edge company within the composite material industry and enjoy the benefits offered by a growing company in North America and internationally.

    1. Department Standards & Governance

    • Establish and own the enterprise-wide standards framework for the Advanced Tooling and Automation department, including equipment standards, design standards, build standards, and maintenance standards.
    • Develop, document, and enforce Standard Operating Procedures (SOPs) for all core department functions, including:
    • Tooling quote scope-of-work development
    • Tooling lineup planning and structuring
    • Cost breakdown methodology and templates
    • Vendor selection and evaluation criteria
    • Tooling and equipment acceptance/runoff criteria
    • Create and maintain a performance governance model - defining how standards are audited, how compliance is measured, and how deviations are escalated and corrected.
    • Serve as the final authority on tooling and equipment standards across all sites, ensuring consistency, cost control, and quality.

    2. Tooling Quoting & Cost Standards

    • Define the standard format and process for tooling quote scope of work, ensuring quotes are complete, comparable across suppliers, and aligned to program requirements.
    • Establish standardized tooling lineup structures (e.g., mold sets, fixtures, secondary equipment, automation cells) for consistent program planning.
    • Develop standardized cost breakdown structures (material, labor, engineering, controls, freight, contingency, etc.) to improve quote accuracy, cost transparency, and negotiation leverage.
    • Own the RFQ process for tooling and capital equipment, ensuring apples-to-apples supplier comparisons.

    3. Advanced Tooling Design & Development

    • Lead design, development, and validation of advanced tooling for composite molds, secondary equipment, and automation systems.
    • Oversee tooling readiness for new program launches, ensuring durability, repeatability, and on-time delivery.
    • Drive innovation into the tooling portfolio - evaluating new materials, processes, and design methodologies (e.g., additive manufacturing, simulation-driven design, modular/reconfigurable tooling) to improve cost, speed, and performance.

    4. Advanced Manufacturing & Automation Development

    • Develop and implement advanced manufacturing technologies, including automation, robotics, predictive maintenance, and Industry 4.0 tools.
    • Lead automation development end-to-end: concept, business case, design, integration, validation, and scale-up to full production.
    • Validate new processes and automated systems through pilot lines, ensuring scalability and reliability prior to full deployment.
    • Identify and prioritize automation opportunities based on labor efficiency, ergonomics, throughput, and ROI.

    5. Controls Standardization

    • Establish enterprise-wide controls standards (PLC platforms, HMI design, safety architecture, network/communication protocols, naming conventions, documentation standards) to ensure consistency, maintainability, and reduced spare-parts complexity across sites.
    • Partner with controls engineering and IT/OT teams to ensure new automation and tooling projects comply with controls standards from concept through commissioning.
    • Drive standardization of controls documentation, change management, and cybersecurity practices across all automated systems.

    6. Supplier & Vendor Management

    • Partner with suppliers to deliver best-in-class tooling and automation solutions within budget and timing requirements.
    • Develop and administer a formal vendor evaluation program - scoring suppliers on quality, cost, delivery, engineering capability, and responsiveness - to guide sourcing decisions and build a preferred supplier base.
    • Lead supplier performance reviews and drive corrective action when standards are not met.

    7. Continuous Improvement & Manufacturing Standards

    • Drive continuous improvement initiatives focused on throughput, scrap reduction, labor efficiency, and ergonomics.
    • Define and deploy enterprise standards for manufacturing layouts, material flow, ergonomics, and process optimization.
    • Benchmark industry trends and emerging technologies to keep the enterprise at the forefront of composite man

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