Corporate Maintenance Manager

PowerGrid Services External

  • Hartselle, Alabama
  • 6 days ago

    Highlights

    This person balances capital protection with operational efficiency, ensures equipment is properly maintained and field-ready, and drives maintenance cost reduction across all business units. This role manages the Grid Alliance mechanics team, oversees all equipment make-ready and field preparation, approves major repairs (>$2,500), makes repair vs.

    Numbers & Facts

    LocationHartselle, Alabama

    Description

    POSITION OVERVIEW

    The Corporate Maintenance Manager is the steward of PowerGrid's equipment asset portfolio. This role manages the Grid Alliance mechanics team, oversees all equipment make-ready and field preparation, approves major repairs (>$2,500), makes repair vs. replace decisions based on total cost of ownership, develops equipment replacement strategy, and conducts equipment evaluations during M&A due diligence. This person balances capital protection with operational efficiency, ensures equipment is properly maintained and field-ready, and drives maintenance cost reduction across all business units.

    Safety is foundational. Equipment must be properly maintained to protect operations teams, maximize useful life, and operate reliably in the field.

    KEY RESPONSIBILITIES

    Grid Alliance Mechanics & Equipment Make-Ready Operations

    Directly manage Grid Alliance mechanics team responsible for equipment make-ready and field preparation

    Oversee all equipment receive, inspection, PM completion, upfitting, and field-ready certification

    Ensure equipment meets company standards and is ready to deploy on day 1 arrival at business unit

    Manage mechanics scheduling, workload, and equipment flow through make-ready process

    Establish and enforce make-ready quality standards and timelines

    Conduct regular quality audits of completed equipment

    Ensure equipment returned from field is properly inspected, repaired, and readied for next deployment

    Major Repair Approval & Asset Decisions

    Review and approve/deny ALL equipment repairs exceeding $2,500

    Conduct repair vs. replace analysis using total cost of ownership (TCO)

    Make capital decisions: repair, refurbish, or dispose?

    Validate repair necessity: Was equipment properly maintained? Is repair justified?

    Escalate decisions >$10K to VP of Fleet

    Root Cause Analysis

    Investigate major failures (>$10K) to determine root cause

    Answer: Was PM neglected? Why did we lose the engine?

    Identify maintenance failures that contributed to equipment failure

    Develop corrective actions and share lessons across business units

    Total Cost of Ownership & Equipment Strategy

    Develop TCO analysis for repair/replace decisions and fleet-level strategy

    Calculate cost per operating hour by equipment type and age

    Develop strategic equipment replacement recommendations

    Identify equipment candidates for refurbishment, life extension, or disposal

    M&A Equipment Evaluation & Due Diligence

    Conduct equipment evaluations on acquired company fleets during M&A due diligence process

    Assess condition, maintenance history, and compliance status of acquired equipment

    Estimate refurbishment/repair costs and remaining useful life

    Provide equipment valuation and TCO analysis for acquisition evaluation

    Develop recommendations: retain, refurbish, or dispose of acquired assets

    Identify equipment integration requirements for acquired fleets

    Support VP of Fleet in acquisition financial analysis and deal decision-making

    Preventive Maintenance Program

    Design enterprise PM standards and schedules for all asset classes

    Audit business unit PM compliance; escalate deviations

    Hold business units accountable to maintenance discipline

    Warranty & Cost Recovery

    Validate warranty eligibility for major repairs

    Coordinate warranty claims with manufacturers

    Maximize warranty recovery; identify claim trends

    Fleetio System Ownership (Maintenance & Reporting)

    Own Fleetio system for equipment maintenance tracking and reporting

    Manage PM schedules, work orders, and maintenance history

    Develop maintenance dashboards and reporting

    Create monthly/quarterly maintenance cost reports, TCO analysis, and compliance scorecards

    Use Fleetio data to support repair/replace decisions and equipment strategy

    Train business units on Fleetio maintenance functions

    Vendor & Shop Management

    Establish and manage relationships with authorized repair shops and vendors

    Negotiate service rates, labor rates, and parts pricing

    Develop SLAs with key vendors; audit invoice accuracy and repair quality

    Monitor vendor performance and hold them accountable

    Data Analysis & Cost Reduction

    Analyze $26.1M annual maintenance budget; identify cost drivers and outliers

    Segment costs by asset type, business unit, age; identify high-cost equipment

    Partner with business unit fleet managers to solve maintenance challenges

    Target 5-15% annual maintenance cost reduction through efficiency and process improvement

    Prepare executive board packs on maintenance costs, equipment strategy, and cost reduction opportunities

    Compliance & Documentation

    Ensure equipment meets DOT/OSHA maintenance compliance

    Maintain complete maintenance records and asset history

    CORE COMPETENCIES

    Team leadership: managing mechanics team, workload planning, quality oversight

    Capital asset management: TCO analysis, repair vs. replace decisions

    Maintenance operations: equipment make-ready, field preparation, quality standards

    Equipment evaluation: assessing condition, estimating repair/refurbishment costs

    Heavy equipment expertise: construction, utility, industrial equipment

    Financial analysis: TCO modeling, cost analysis, business case development

    Data analysis: extracting insights from maintenance data

    Vendor management: negotiating contracts, managing performance

    Systems fluency: Fleetio and fleet management platforms

    EXPERIENCE & QUALIFICATIONS

    10+ years fleet or equipment maintenance management in enterprise environments

    5+ years managing maintenance teams or mechanics operations

    Industry experience in power, utilities, or heavy equipment is strongly preferred

    Proven experience with repair vs. replace decisions and TCO analysis

    Demonstrated cost reduction track record while maintaining equipment reliability

    Strong experience with heavy equipment or utility fleet maintenance (required)

    Experience with equipment acquisition evaluations or M&A due diligence (preferred)

    Experience with maintenance management systems (Fleetio or similar)

    Proven root cause analysis and failure investigation skills

    Strong Excel and data analysis skills

    Experience managing vendor relationships and negotiating contracts

    Bachelor's degree in mechanical engineering, business, operations, or related field

    Preferred: ASE certification or fleet technician background

     PowerGrid Services is an Equal Opportunity Employer.

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