Controls Engineer

    Highlights

    Bachelor’s degree in Electrical Engineering, Computer Science, or related field; or Associate’s degree in Robotic Automation/Computer Science. This role also supports continuous improvement efforts aimed at increasing machine efficiency and optimizing assembly processes.

    Numbers & Facts

    LocationUtica, MI

    Description

    **Job Title:

    ** Controls Engineer (3rd Shift)

    **Shift:

    ** 10:00 PM – 7:00 AM (1 hour lunch)

    **Job Type:

    ** Full-Time,

    contract-to-hire

    **Overview:

    **

    We are seeking a Controls Engineer to support our facility with a focus on developing and maintaining equipment availability and performance. This role also supports continuous improvement efforts aimed at increasing machine efficiency and optimizing assembly processes.

    **Key Responsibilities:

    **

    • Collaborate with manufacturing and product teams to support machine integration with MES and CMMS systems

    • Lead troubleshooting and maintenance escalation for machine failures, including documentation and communication

    • Verify and maintain safety circuit functionality (light curtains, safety mats, QA devices)

    • Develop operator interfaces and integrate them into MES systems

    • Assist in defining equipment connections for data gathering and system integration

    • Maintain backups of MES, PLC, and robot software configurations

    • Research, implement, and improve processes to enhance efficiency and flexibility

    • Program and configure assembly processes for new and existing equipment

    • Support department troubleshooting, diagnostics, and controls projects

    • Understand electrical, pneumatic, and mechanical schematics and their interaction within assembly cells

    **Required Skills & Knowledge:

    **

    • Ability to read and interpret electrical, pneumatic, and mechanical schematics

    • Adaptable to new controls technologies and software

    • Ability to work efficiently with light supervision and communicate technical details clearly

    • Knowledge of multi-axis servo systems, robotic systems, and industrial vision systems (Cognex, Keyence)

    • Basic networking knowledge and experience with Fieldbus technologies (Ethernet/IP, EtherCAT, I/O Link, Modbus)

    • Experience interfacing with analog and fieldbus devices

    • Experience with Allen Bradley and Siemens PLC

    **Software Experience (Required):

    **

    • AutoCAD (electrical/pneumatic detailing)

    • Rockwell Suite (Studio 5000, FactoryTalk, RSLogix)

    • Automation Direct (PLC, C-More HMI)

    • MS Office Suite

    • Siemens Step 7

    **Education & Experience:

    **

    • Bachelor’s degree in Electrical Engineering, Computer Science, or related field; or Associate’s degree in Robotic Automation/Computer Science

    • Some on-the-job experience in controls, machine design, or machine build preferred (internship experience acceptable)

    **Preferred Behaviors & Motivations:

    **

    • Enthusiastic, innovative, and a team player

    • Self-starter with flexibility and goal-oriented mindset

    • Motivated by growth opportunities and making an impact within the organization

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