Controls Engineer - PLC & Machine Vision

We are seeking a skilled Control Engineer with hands-on experience in PLC programming, automated vision inspection systems, and manufacturing automation. The ideal candidate will have strong expertise in Allen-Bradley PLC platforms, including ControlLogix, CompactLogix, and GuardLogix, along with Cognex or Keyence vision systems and FactoryTalk ME/SE HMIs.

The engineer will support the installation, troubleshooting, validation, and continuous improvement of automated assembly equipment in a manufacturing environment, ensuring equipment reliability, safety, quality, and operational efficiency.

• Provide technical support to maintenance teams and resolve day-to-day manufacturing equipment issues.
• Troubleshoot machine stoppages, identify root causes, and implement corrective actions to minimize downtime.
• Program, modify, and troubleshoot Allen-Bradley PLCs, including ControlLogix, CompactLogix, and GuardLogix platforms.
• Configure, troubleshoot, and support automated vision inspection systems using Cognex or Keyence.
• Develop and troubleshoot PLC logic using Ladder Logic, Structured Control Language (SCL), Function Block Diagram (FBD), and Graph-based programming, as applicable.
• Support HMI development and troubleshooting using FactoryTalk ME/SE.
• Diagnose servo and stepper motor systems, motion controllers, and associated control equipment.
• Read and interpret electrical schematics and use conventional diagnostic tools to troubleshoot electrical and control systems.
• Develop equipment specifications and collaborate with vendors on automated and manual equipment quotations.
• Review equipment quotes, participate in design reviews, and collaborate with project teams on custom assembly equipment.
• Identify and implement process improvements to increase Overall Equipment
• Effectiveness (OEE), equipment reliability, and manufacturing productivity.
• Participate in DFMEA, PFMEA, machine risk assessments, and Critical-to-Quality (CTQ) activities.
• Support equipment specifications, supplier selection, equipment qualification, and validation activities.
• Participate in Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and equipment commissioning, as applicable.
• Ensure equipment designs and control systems comply with applicable NFPA standards, safety requirements, and manufacturing quality procedures.
• Coordinate with engineering, manufacturing, maintenance, quality, and external suppliers to support project execution.