Coatings Engineer

North American Specialty Laminations LLC

Middleton, WI

JOB DETAILS
SKILLS
Acceptance Testing, Analysis Skills, Best Practices, Capital Equipment, Capital Project, Commissioning, Communication Skills, Continuous Improvement, Cross-Functional, Documentation Standards, Emerging Technology, Engineering Drawing, Environmental Compliance, Environmental Protection Agency (EPA), Equipment Maintenance/Repair, Equipment Specification, Film, Identify Issues, Industrial Coating, Lean Manufacturing, Lean Six Sigma, Manufacturing, OSHA, Painting (Facilities and Maintenance), Powder Coating, Presentation/Verbal Skills, Preventative Maintenance, Problem Solving Skills, Process Engineering, Process Flow Diagram (PFD), Process Improvement, Product Support, Product/Service Launch, Quality Management, Regulatory Compliance, Requirements Management, Root Cause Analysis, Sales, Structured Analysis, Supply Chain, Surface Preparation and Characterization, Sustainability, Team Player, Technical Training, Technical Writing, Vendor/Supplier Evaluation, Willing to Travel, Writing Skills
LOCATION
Middleton, WI
POSTED
30+ days ago

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Job Type

Full-time

Description

NASL is seeking a motivated and technically skilled Coatings Engineer to join our Engineering team. This mid-level role is central to advancing our finishing and painting operations - from optimizing existing processes and troubleshooting coating defects to evaluating new equipment technologies that improve throughput, quality, and sustainability. The ideal candidate brings hands-on coatings expertise, a continuous improvement mindset, and the ability to collaborate across production, quality, and maintenance teams.

Key Responsibilities

Process Engineering & Optimization

  • Develop, evaluate, and optimize liquid, UV, and vacuum coating processes including application methods, cure parameters, and surface preparation techniques.
  • Investigate and resolve coating defects (adhesion failures, orange peel, fisheyes, runs, color inconsistencies) using structured root cause analysis.
  • Define and document coating process standards, work instructions, and control plans to ensure repeatable, high-quality output.
  • Conduct and analyze coating trials for new substrates, materials, or customer specifications.

Equipment Improvement & Capital Projects

  • Identify opportunities for spray booth, application equipment, and curing oven upgrades that improve efficiency, reduce waste, and enhance finish quality.
  • Lead or support capital improvement projects from concept through commissioning, including specification development, vendor evaluation, installation oversight, and validation.
  • Collaborate with maintenance to establish preventive maintenance programs for finishing equipment and ensure equipment reliability.
  • Evaluate and implement emerging coating technologies including UV cure, vacuum coating, electrostatic, and robotic application systems for potential adoption and integration into operations.

Quality & Compliance

  • Partner with the Quality team to define inspection criteria, acceptance standards, and testing protocols for coated products.
  • Support VOC compliance, environmental reporting, and adherence to applicable regulatory standards (EPA, OSHA, etc.).
  • Maintain SDS management and ensure safe handling, storage, and disposal of coatings materials.

Collaboration & Continuous Improvement

  • Work cross-functionally with all business segments including Production, Quality, Maintenance, Supply Chain, Product, and Sales teams to implement process improvements and support new product launches.
  • Apply lean manufacturing and Six Sigma principles to drive waste reduction and process efficiency in finishing operations.
  • Provide technical training and guidance to production operators on coating application best practices.

Requirements

Education

  • Bachelor's degree in engineering, management or related field or equivalent experience.
  • Continuing education or coursework in surface finishing, coatings science, or lean manufacturing is highly valued.

Experience & Skills

  • 3-7 years of professional experience in coatings engineering, surface finishing, or a closely related manufacturing role.
  • Demonstrated hands-on experience with liquid paint systems (solvent-borne, waterborne), UV coatings, and/or vacuum coating processes.
  • Working knowledge of spray application equipment, cure ovens, surface preparation methods , and film thickness measurement.
  • Familiarity with coating adhesion testing, gloss, and color matching (spectrophotometry).
  • Experience managing or contributing to capital equipment projects in a manufacturing environment.
  • Ability to read and interpret engineering drawings, process flow diagrams, and equipment specifications.
  • Excellent written and verbal communication skills; ability to document technical findings clearly and present to cross-functional teams.
  • Strong analytical and problem-solving skills with experience using data-driven approaches to resolve process issues are a plus.

Work Environment

This position requires frequent presence on the manufacturing floor in a finishing/painting environment. Candidates must be comfortable working around coating materials, solvents, and associated personal protective equipment (PPE). Some lifting may be required. Occasional travel may be needed.

About the Company

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North American Specialty Laminations LLC