CMM Inspector Technician (First Shift)

What you’ll be doing: Perform dimensional layout inspection of machined castings and components on Zeiss CMMs using Calypso, in accordance with published inspection plans, control plans and engineering drawings. Or preferred experience as described below: Hands-on experience operating Zeiss CMMs with Calypso software, including the ability to create, edit and prove out programs – not operate existing programs only.

Title:CMM Inspector Technician (First Shift)
Location: Costa Mesa, CA, 92626
Duration: 12 months with the possibility of extension
Working hours: 6:00 AM – 2:30 PM PST (First Shift)

Job Description:
Collaborative. Respectful. A place to dream and do. These are just a few words that describe what life is like at Toyota. As one of the world’s most admired brands, Toyota is growing and leading the future of mobility through innovative, high-quality solutions designed to enhance lives and delight those we serve. We’re looking for diverse, talented team members who want to Dream. Do. Grow. with us.

What we’re looking for:
•TRD is looking for a highly motivated CMM Inspector Technician.
What you’ll be doing:

• Perform dimensional layout inspection of machined castings and components on Zeiss CMMs using Calypso, in accordance with published inspection plans, control plans and engineering drawings.
• Load, align and fixture parts per documented setup sheets and inspection instructions. Provide feedback on instructions and setups to improve clarity and robustness of the process.
• Establish and verify part alignments, fixturing and datum schemes; select, build and qualify the appropriate probe and stylus configurations for each program.
• Interpret and apply GD&T per ASME Y14.5 to determine the correct measurement method, evaluate results against tolerance, and disposition parts as conforming or non-conforming.
• Perform first article, in-process and final inspection; complete dimensional layout reports and record all results in the quality system with full traceability.
• Document non-conforming material, immediately communicate out-of-tolerance conditions to Machining, Quality and Manufacturing Engineering, and support containment, root cause analysis and corrective action.
• Collect and analyze SPC data; generate and interpret capability studies (Cpk/Ppk), control charts and trend data, and alert production to drifting processes before parts fall out of tolerance.
• Perform required daily and periodic CMM maintenance and verification activities, including probe qualification, reference sphere and artifact checks, temperature and environmental logs, air supply checks and machine cleaning.
• Support Manufacturing Engineering with correlation studies between CMM results and shop-floor gauging, and with fixture, tooling and process validation on new or revised programs.
• Maintain a clean, organized inspection lab in accordance with 5S standards, and follow all safety, environmental and quality system requirements.

Qualifications/ What you bring (Must Haves) – Highlight Top 3-5 skills

• High School diploma AND AA Degree or completed trade school study in a quality, metrology, or machine manufacturing discipline.
• 3 years’ experience as a CMM operator/programmer in a highly dynamic, metric driven, close tolerance manufacturing environment, with responsibility for programming, inspection and gage use.
• Or preferred experience as described below:
• Hands-on experience operating Zeiss CMMs with Calypso software, including the ability to create, edit and prove out programs – not operate existing programs only.
• Ability to read and understand detailed blueprints with advanced GD&T experience (ASME Y14.5).
• Competent with various forms of measuring equipment (e.g. micrometers, calipers, height gages, bore gages, gauge pins, go/no-go gauges, surface plate tooling, etc. ...)
• Working knowledge of SPC fundamentals, capability studies (Cpk/Ppk), gage calibration control and Gage R&R requirements.
• Strong / proven organizational and verbal communication skills and attention to detail, required to coordinate with machinists, engineering and supervision.
• Added bonus if you have (Preferred):
• Strong background inspecting close tolerance machined castings and 5 axis milled components and vendor supplied parts.
• Zeiss Calypso programming from CAD models, including parametric / PCM programming and report template creation.
• Experience specifying or building fixturing for CMM applications.
• Direct experience with root cause analysis associated with CMM results, machine geometry, cutting tools and human performance.
• Passion for precision and efficiency.
• Experience working in and maintaining an inspection lab and shop floor with a 5S culture.

Computer Skills:

• Working knowledge with Microsoft Office (Excel, Word)
• Use of Pi-Web for data analysis reporting or AI software.
• Professional communication via e-mail systems/internal messaging.
• Experience with quality data collection, calibration tracking or ERP systems.

Special Skills:

• Overhead crane, hoist and/or forklift operation experience for loading heavy castings and fixtures.
• Gage calibration record keeping and control of measurement standards.

Physical requirements:

• Constant need to be on feet.
• Constant need to perform the following physical activities to load, align, fixture and inspect parts: Bend, stoop, reach, climb, push or pull.
• Lifting/carrying up to 50lbs on occasion.
• Ability to perform close visual work and fine hand manipulation of gages, styli and small part features for extended periods.